Power Plant Engineer

BANDHAMRAVURI. SIVAMALLESWARARAO

Mobile:+91-995******* Email: **************@*****.*** Skype ID: b.jayasree9

PROFESSIONAL SNAPSHOT - BE (MECHANICAL)

Accomplished Mechanical engineer with over 15 years of experience inPower, Oil & Gas sector.

Pivotal role in Mechanical Maintenance of Gas / oil based combined cycle power plants that includes defining Maintenance Plan, Goals & Targets /KPIs as per AOP with execution strategies for 469MW CCPP.

Erection, testing & commissioning of STG & BOP Equipment in CCPP and Oil &Gas processing plants including pipe line in Gas Exploration unit /Oil refinery.Projects handled – 85MW, 338.5MW CCPP, 420 MW Thermal Power Plant.

Holds the responsibility of Assistant Manager in Mechanical Maintenance for 469 MW GVK Gautami Combined Cycle power plant.

Conductedabout 6 Hot Gas path Inspections of Gas Turbines (Alstom make GT13E2 model -152MW). Conducted major & minor inspections of Steam Turbines, Condenser & HRSG/Boilers.

Conducted Steam, Gas & Oil Stop & Control valves servicing. Conducted overhauls of Cooling Tower Gear boxes, Boiler feed Pumps, Fuel Oil Pumps, Cooling Water Pumps, Raw Water Pumps, Fire water Pumps, Clarified water Pumps, DM Water Pumps, Air Compressors, Refrigerant compressor.

Instrumental in implementing SAP, IMS systems (ISO 9001, ISO 14001, OHSAS 18001) related to Mechanical Maintenance in 469 MW GVK Gautami Power Plant. Being a certified internal IMS auditor, conducted around 8 internal audits in GVK Gautami Power plant.

Suggested&Implemented system improvement/Energy conservation modifications worth of 406MW per anum and safety improvement modifications in Combined Cycle Power Plant.

Planning of resources & execution of Preventive Maintenance, Predictive Maintenance, Corrective Maintenance and Modification activities of 469 MW Combined Cycle Power Plant equipment usingMAXIMO&SAP.

Expertise team leader with profound knowledge& strategic Planning in execution of Critical activates:

Maintenance methodology in Gas Turbine, Steam Turbine, HRSG / Boilers, and other BOP of CCPP.

Trouble shooting of Steam Turbine, Gas Turbine, HRSG/Boilers, water steam cycle (condenser, feed water, Main & bypass steam condensate systems) and BOP (Raw water, Cooling water, PTP & ETP, DM plant, Chlorination, Compressed air, Oily water, HVAC systems, Gas/oil Handling, Fire protection system etc.) of power plant equipment.

Compliance of Statutory requirements: Boiler annual certification, Cranes, Pressure vessels & Lifting Tackles periodical certification.

NDT Tastings, Lube oil system flushing, Boilers Alkali flushing, Hydro testing of Steam and other piping, Steam blowout.

Equipment condition monitoring: Rotating Equipment vibration monitoring, Lube oil analysis, Thermography etc.

GT Major Maintenance&Critical Spares inventory Management, Budget Control, and Maintenance activities documentation.

Preservation of Steam & gas Turbines, HRSG/Boiler and Water Steam Cycle equipment.

EDUCATIONAL CREDENTIALS

Bachelor of Engineering (Mechanical) 2002 1st Class

JNTU, India

TRAININGS ATTENDED

Attended training on Balancing and Alignment heavy rotating machinery by ESCI.

Attended training on safety of EOT cranes, Lifting Tackles.

Trained in Quality control systems conducted by L&T.

Trained in SAP, IMS systems (ISO 9001, ISO 14001, OHSAS 18001).

PRESENT JOB

worked with GVK Gautami Power Ltd.(From Dec 2010 to Oct 2017)(A company of GVK Group)asAssistant Manager (Mechanical Maintenance)in 464 MW Combined Cycle Power Plant located at SAMLKOTA, E.G.DIST. A.P. In GVK career started as Senor Engineer in Dec 2010 and promoted to Asst. Manager in April 2014. GVK Gautami Power Plant is equipped with 2x152MW Gas Turbines, Make: Alstom, Model: GT13E2 and 1x166MW Steam Turbine, Make: Alstom, and 2xHeat Recovery Steam Generators, Triple Pressure, Make – Alstom.

PROFESSIONAL EXPERIENCE

Current Organization

Since December-2011

GVK Power & Infrastructure Ltd., Andhra Pradesh

Projects handled in GVK Group: -469 MWGautami CCPP Phase - 1.

KEY RESPONSIBILITIES & SIGNIFICANT ASSIGNMENTS:-

I 469MW GVK GAUTAMI POWER PLANT:

Involved in implementation of Integrated Management System (ISO 9001, ISO 14001, OSHAS 18001) for 469MW GVK Gautami Power Plant and compliance to its procedures and documentation

Involved in Successful implementation& regular utilisation ofCMMS - SAPPM Module for Gautami power plant. Activities include creation and updating of Equipment specifications, Job plans, and Preventive maintenance modules.

Execution of Gas Turbine HGP Inspections, HRSG/Boiler annual Inspections, Statutory compliance defining Critical Spares, Budget controls, inventory optimization and vendor coordination

Pivotal role in flushing of Fuel oil equipment & piping and commissioning of Gas turbine with Fuel oil.

Leading and mentoring the team of Engineer and Technicians in effective trouble shooting of equipment problems and regular maintenance activities to comply with predefined periodical Goals and objectives for the Maintenance team Members

Preparation of Preventive & Predictive Maintenance Schedules. Execution of PM, CM, GT HGP Inspections, HRSG annual license renewal, statutory regulations compliance.

Development of Technicians competencies by facilitating individuals to improve their Technical skills to resolve the critical issues

Preparation of GT HGP reports, Equipment break down & overhaul reports, Monthly reports etc.

Spare parts procurement and inventory management of responsible area equipment as per approved budget.

Planning & execution of Plant preservation and Restoration activities.

Suggested and implemented Energy Conservation modifications around 8 nos such as.

HVAC related CDS pump impeller trimming, DM cycle make up pump replacement with lower capacity pump, Clarifier water pump destining.

Clarifier water connection to fire fighting jockey pump header to reduce duration of pump operation, Coagulant and Alum gravity dosing.

Bypassing clarifier sludge to sludge thickener and disposal to green belt usage.

Installation of split air conditioners in DM plant to eliminate operation of higher capacity PAC system. SWYD HVAC CDS pump replacement with lower capacity pump of DM plant HVAC system.

Suggested and implemented System improvement / Critical modifications such as.

Extension of Colony sewage water disposal to Sewage Treatment plant.

Implementation of Isolation Valves in service water line for isolates the admin building, GPL office and HSD area for easy pipe line maintenance

CT Blow down water diversion to effluent pond.

Tapping a line from ACF outlet and connecting it in DMF outlet to improve potable water quality.

Successfully implemented the Safety related modifications such as.

Provision of Pathway between Fire/Raw water pump house and Offsite Switchgear Building.

Removal of Existing unwanted Ladders around the Clarifier.

Fencing around the Cooling Tower Basin with GI mesh. Because of slip and drowning hazard.

RIL KG-6 Gadimoga gas processing plant pipeline Erection, commissioning And Hydro testing (Maximum pr:630 Bar)

PREVIOUS ASSIGNMENTS

Feb’2008 – Nov’2010

M/s. Larsen & Toubro

Key Responsibilities :

Designation: Senor Engineer (Mechanical), Position: Area in charge

Held the responsibly of Area in charge for MIG, Compressed Air System and HVAC System in Reliance KG-6 Gadimogagas processing plant.

Erection Commissioning and testing of equipment like, Compressors, Water & Chemical Pumps and piping related to handling of Oil, Gas, Chemical, Air and water.

Coordination with Clients during Hydro testing & commissioning of equipment.

Schedules preparation and resources management to complete the task in time.

July’2006 – Jan’2008

M/s. Indwell Constructions Pvt Ltd.

Key Responsibilities:

Designation: Senor Engineer (Mechanical), Position: Site in charge

Held the responsibly of site in charge for STG with Auxiliaries, Water Steam Cycle, BOP & Piping inBakareshwar Thermal Power plant, 2X210MW Durgapur, West Bengal.

Erection Commissioning and testing of equipment like, STG including Auxiliaries, Water Steam Cycle, Feed water system, Condensate system& BOP including Piping. .

Flushing, Hydro Testing & NDT testing of Steam piping, Lube oil piping etc.

Coordination with Clients during Hydro testing & commissioning of equipment

Schedules preparation and resources management to complete the task in time.

Dec’2004 – June’2006

M/s.Larsen & Toubro.

Key Responsibilities:

Designation: SiteEngineer (Mechanical), Position: Area in charge

Held the responsibly of Area in charge for STG with Auxiliaries, Water Steam Cycle including piping in GMR-338.5MWCombined Cycle Power Plant erection.

Erection Commissioning and testing of equipment like, STG including Auxiliaries, Water Steam Cycle, Feed water system, Condensate system & including Piping. .

Flushing, Hydro Testing & NDT testing of Steam piping, Lube oil piping etc.

Coordination with Clients during Hydro testing & commissioning of equipment

Schedules preparation and resources management to complete the task in time.

Nov’2003 – Nov’2004

M/s. Shriram Energy Systems.

Key Responsibilities:

Designation: JuniorEngineer (Mechanical), Position: Boiler O&M Engineer

Held the responsibly of Boiler O&M Engineer in M/s. Shriram Energy Systemsfor6MWBiomass power plant.

June’2002 – Sep’2003

M/s. Powermech Projects Pvt. Ltd.

Key Responsibilities:

Designation: JuniorEngineer (Mechanical), Position: Site Engineer

Held the responsibly of in charge for overhauling of 50 MW STG in Nayeli Lignite Corporation.

Schedules preparation and resources management to complete the task in time.

Coordination with Clients in day to day activities during Steam Turbine Overhauling.

Held the responsibility of Site Engineer for erection of 35MW Steam Turbine & Auxiliaries.

PERSONAL VITAE

Date of Birth : 15-07-1980

Nationality & Religion : Indian, Hindu

Language Known : English, Hindi and Telugu

Passport Number : L8300170

Skype ID : b.jayasree9

Contact Address : S/O B.Venkataratnam

Dr No: 2-206, Kanuru (P.O), Penamaluru (M.D),

Vijayawada, Krishna District,

Andhra Pradesh, INDIA, PIN- 520 007.

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