Mechanical Engineering

Khaja Sayeeduddin Mubashir Syed

Email: ****************.****@*****.***, Cell: 937-***-****

**** ******* ***** **, ******, Ohio - 43016

OBJECTIVE

To obtain a job in the field of Mechanical Engineering utilizing my skills in Design and Manufacturing

CORE COMPETENCIES

Product Design and Development using AutoCAD, Solid Works, and Catia V5

Experienced in Finite Element Analysis(FEA) for mechanical components, structures and heat transfer analysis

Ability to apply CAE skills to evaluate performance of machine components and optimize the design

Ability to identify Root causes, Cost Estimation, Equipments used and provide Bill of Material(BOM)

Profound knowledge in mechanical processes, Lean Six Sigma, Drafting standards, GD&T, and read drawings

Proficient in using MS Office Suite(Word, PowerPoint, and Excel)

Proactive problem solving, teamwork, multi-project management, verbal and written communications skill

EXPERIENCE

Production Associate, Honda of America (Marysville, OH) Sept/2017 - Present

Working in a production line to manufacture Honda Accords and Acura ILX, TSX

Performing detailed inspection of vehicle paint job to address any potential contaminant sources that could affect the quality of the materials used in the painting process

Responsible to sand with D/A for quality assurance of robots in the department

Maintaining records of defects and acting on preventative measures to reduce downtime

Working with different coatings - E-Coat, Primer and Top Coat

Training new hires in the operation of paint system and installation/maintenance of equipment

Ensuring the final product meets quality standards

Mechanical Design Engineer, ALF Engineering Pvt Limited (India) June/2014-July/2015

Designed, Developed & Validated products for vehicles including LCV's, MPV's, and 3 Wheelers

Designed automotive parts including control arms, linkages, chassis and other parts using Solid Works

Performed displacement and stress analysis to determine feasibility of the design to sustain different loading conditions and test it's manufacturability

Optimized the FEA model to get improved design of the products with deflection errors less than 8%

Responsible for product Re-engineering process to meet the standards given by the customer

Communicated and worked closely with the manufacturing team to ensure proper execution of project and reduce problems occurring in manufacturing process including selection of materials, structural failures, cost effective, quality issues, and on time delivery

Prepared documents including BOM, Quality Function Development, and DFMEA

Intern, National Thermal Power Plant Corporation (Ramagundam, India) Mar/2013-May/2013

Studied working of 500MW Thermal Power Plant that runs on Rankin Cycle

Performed operations and maintenance of various components and subsystems of power plant

Developed performance calculations of boilers, pumps, turbines etc., using applicable ASME codes and other standards

Calculated and studied the power distribution throughout the city and nearby areas

EDUCATION

Master of Science in Mechanical Engineering Aug/2015 - Apr/2017

Wright State University - Dayton, OH

Bachelor of Technology in Mechanical Engineering Sept/2010 - May/2014

Jawaharlal Nehru Technological University - India

SKILLS

Design Software: AutoCAD, CATIA V5, SOLIDWORKS

Analysis Tools: ANSYS 17.2

Operating System: Windows and Linux

Microsoft Tools: MS Excel, MS Word, MS PowerPoint and MS Outlook

Programming: Basics in C and Matlab

Other: Scan Studio Pro Scan, Lean Six Sigma, GD&T

RELEVANT COURSES

Manufacturing Technology Automobile Engineering Machine Design I & II

Advance Fluid Dynamics Refrigeration and Air Conditions CAD/CAM

Finite Element Analysis Production, Planning and Control Structural Reliability

Six Sigma Advance Mechanics of Solids Machine Tools

ADDITIONAL TRAINING

AutoCAD, Solid Works, and CATIA V5 Udemy

A Hands-on Introduction to Engineering Simulations(ANSYS) Cornell University (2017) edX, Inc.

Lean Six Sigma Udemy

HVAC - MEP (Designing & Draughting) Taiba Engineering Consultancy (India)

ACEDEMIC PROJECTS

Independent Research on Additive Manufacturing (3D Printing)

Developed a 3D object using Next Engine’s 3D Scanner

Used Scan studio Proscan software to obtain an object with high accuracy and fidelity

Examined in Solid Works and printed it using CURA and MAKERBOT printers

Design and Analysis of Leaf Spring

Designed a mono-leaf spring using Solid Works and analysed its reliability using Ansys

Developed a Matlab code to determine the probability of failure for three methods including MCS, HL-RF and Integrated MCS methods

Used log file obtained from Matlab to run ANSYS simulation for different loading conditions

Frontal Impact car crash analysis

Conducted nonlinear structural crash analysis for the entire car against the wall using LS Dyna

Performed equivalent(Von-Mises) stress, equivalent plastic strain, and total deformation

Redesigned the model for most affected areas and changed the materials

Successfully received a model test as per FMVSS 208

Heat Ventilation and Air Conditioning

Calculated CFM and capacity of equipments to be placed accordingly

Drafted and Designed a two floor commercial building’s duct work and piping system using AutoCAD that includes Toilet & Kitchen Ventilation, Stairwell Pressurisation System, Car Parking Ventilation and Fresh Air System

Conducted load calculations for selecting equipments such as fan, AHU, pump, pipe following ASHRAE standards

Senior Design Project

Led a team of 4 members to design the frame for Quad rotor UAV using CATIA V5.

Analyzed the frame with various materials under different loading conditions

Chosen the cheaper frame that sustain pressure and weights

Off the shelf components were used to satisfy its control objective

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