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Mohamed Haytham E. Fouda

Qualifications: Degree: B.Sc. in Production Engineering and Mechanical Design -2003. Profession: ASME Authorized inspector (A & IS), National Board Commissioned Inspector, PED (97/23/EC), Asset Integrity & Risk Based Inspection Engineer (RBI), API, International Welding Engineer (IWE-IIW). Position: Energy surveyor. Billing Grade: 3b-surveyor. Nationality: Egyptian. Gender: Male.

Date of Birth: 17, July, 1979.

Marital Status: Married.

Language(s): Arabic, English.

Mobile: +2-010-***-**-***

Email: ac324u@r.postjobfree.com

ac324u@r.postjobfree.com

CAREER OBJECTIVE:

I am an experienced professional having a Bachelor Mechanical Engineering Degree, International Welding Engineering Diploma, PED Notified Body Authorization and ASME-NBIC Authorization skills for new construction & In-service (Repairs) Inspections of Boilers and pressure Vessels in multinational AIA Organizations. I have a good knowledge base of Quality control / Welding Engineering & Inspection (CWI&CSWIP), NDE (Level II) & API (510/570) for PV& Piping In-Service Inspection. I have the capability to work in a multi-culture environment and I have professional communication skills in Both Arabic and English Languages a part of that I have a good experience in the certified Manufacturers Workshops, Power stations and oil & gas field as I have worked as Asset Integrity and Risk Based Inspection (RBI) engineer and my role include:

- Carrying All ASME & NBIC Related Scope of work starting from Participation in ASME Joint Review Till signing of MDR’s and witness Stamping of Name Plates.

- Carrying PED activities.

- Engineering Technical support for Asset Integrity & Risk Based Inspection system (Installation, configuration and troubleshooting of Client application and Database)

- Project Data Management (Tags registration include mechanical and operating data registration, Equipments features and test points registration and inspection history)

- Generate project administration Reports (Inspections statistical analysis Reports, Anomalies raise and follow up Reports, work packs statues, UT reports..etc. ).

- Documents Controlling (Inspection work packs, Isometrics, P&IDs, PFDs, Asbuilts, UT Reports...etc.).

- Inspection Intervals based on remaining Life time, Corrosion loops, consequence and probability of failure and related planned shutdowns scope of work.

PROFESSIONAL QUALIFICATIONS

General certification of secondary education Experimental Language School, 1997.

B.SC. in Production Engineering and Mechanical design. (May, 2003).

National Board Commissioned Inspector -A&IS endorsement Inspector (13742). (Sep, 2008).

American Petroleum Institute - API 570 -Qualified Authorized piping inspector. (July, 2008).

American Petroleum Institute -API 510 -Qualified Authorized pressure vessel inspector. (July, 2007).

Offshore Personal survival technique” acc. To the Denary of maritime safety. (October, 2007).

International welding engineer -International Welding Institute Austria.(ID:AT06090023).(June,2007).

PED, Pressure equipment directive (97/23/EC). (Jan, 2011).

CSWIP 3.1 welding inspector (TWI-CSWIP-WI-6-92). (Feb, 2007).

CWI –Certified Welding inspector (AWS-QC1-96). (July, 2006).

Quality Management System Internal Auditor (ISO 9001:2000). (September, 2006).

Qualified NDT LEVEL II- (RT, UT, PT, MT)-(SNT-TC-1A). (2004:2005). Page2

Programming & Design courses

Auto CAD / MS Office / Galiom / Meridium / RBMI. Other Business Applications Courses:

Bureau Veritas – Sea Survival Training Courses Including BOSIET, HUET & EBS.

Lloyd’s Register – Defensive driving course.

Lloyd’s Register – Safety Training course (Working at Heights, Confined Space, Heat Management, Electrical Insulation and protection, Radiation Awareness, Globally Harmonized System) GHS, DSE Fire Safety Awareness & Asbestos Awareness.

Lloyd’s Register – Material & NDE Course.

Lloyd’s Register– API 580/581 Supplemental Inspection Certification Program Advanced Knowledge of Risk Based Inspection.

Lloyd’s Register – Pipework Vibration Awareness.

Lloyd’s Register – Fitness for Service Assessments and Repair Practice (API579 & ASME PCC2).

UGDC – HSE Performing Authority Training Course. Behaviour Training Courses:

Technical Report Writing Skills.

Problem solving & Descion making Intermediate and Advanced Course.

Presentation Skills Intermediate and Advanced Course. PROFESSIONAL EXPERIENCE

Current Position: ASME Authorized inspector (A & IS), National Board Commissioned Inspector for new construction & In-service Boilers and pressure Vessels Inspections, PED, Asset Integrity Management & Risk Based Inspection Engineer (RBI).

Detailed Tasks and Duties:

Sharing in Several ASME Joint Team Leader Reviews in addition to daily scope of work and duties, such as review of the following:

1- Manual review with related exhibits.

2- Design

2.1 -Drawings, design calculation.

2.2- Material requisition, PO.

2.3- APPENDIX (KK) user design requirements (U-DR-1). 3- Inspection

3.1- Calibration procedure.

3.2- Heat treatment procedure.

3.3- Hydro test procedure.

3.4- QCP with implementation for each stage.

3.5- Receiving inspection & MTR.

3.6-Code and addenda review record.

3.7- Supplementary codes availability.

3.8- NB code availability if R stamp symbol applied. Page3

3.9- Visual inspection & procedure (for S, PP & Repair purpose). 3.10- Calibration of measurements & equipment.

3.11- AI diary completion.

4- Assembly

4.1- Review fit up as per DWG, joint detail& WPS.

4.2- Material traceability / welder ID. / Joint No. 4.3- Material identification before and after cutting. 5- Welding

5.1- Welding Book (WPS, PQR, W / WO PQ) and related list. 5.2- welder continuity record (log).

5.3- Welding map, with assigned Welder No.

5.4- Filler metal storing and re-baking facilities (Procedure, exhibit). 6- NDE

6.1- written practice / SNT TC 1A availability.

6.2- NDE procedures Qualifications.

6.3- Review of NDE reports (UT, PT, MT, RT Technical data sheet). 6.4- calibration of NDE equipment (Step Wedge, Densitometer, LUX meter, lifting weight). 6.5- NDE personnel qualification.

6.5- Letter of appointment of level III / Deletion letter. 7- Acceptance of non-conformities.

8- MDR / Hydrotest report preparation/ Name plate attachment. 9- Records Retention Application (previous MDR, R forms). 10- Integrity management project engineer.

11-Prepare annual inspection plan as per RBI results and company inspection policy. 12-Issue inspection tasks as per RBI recommendation. 13-Implement RBI for existing Assets and new projects. 14-Contribute in RCFA for any failures.

15-Assess inspection reports and issue inspection recommendations for anomalies. 16-Implement Dead leg inspection Program.

17-Ensure developing different inspection program (vibration survey, dead leg survey, RBI, grating survey, base line survey).

18-Conduct off-stream and on-stream inspection on Refinery, Gas, Petrochemical plants stationary equipment including pressure vessels, heat exchangers, tanks, PRVs and piping systems according to API 510, 653, 570 Company established policies and procedures and issues inspection reports. 19-Implement the computerized inspection program (Meridium / GALIOM) through Validation of the asset registry, equipment details and the inspection results. 20-Inspects plant stationary equipment by entering into vessels, tanks and towers, during shutdowns, to check condition of equipment. Includes noting observations on cracks, pits, thinning and any other pattern of erosion, corrosion and other interior failure. Makes interpretations of findings, analyses for failure, prepares report and issues recommendations. 21-Conduct adhoc inspection on static equipment’s and issue inspection and recommendation report. 22-Responsible for the support of Company safety, environment and Quality policies and programs. 23- Supervision and provision of necessary technical guidance to contractors in Inspection/ NDT/welding/ fabrication activities and other related activities. 24-Upon failures of equipment, inspect material and assist in the preliminary failure assessments; prepare report and issue recommendations, where applicable, via supervisor for action by relevant departments.

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25-Ensure updating the available data management system with inspection and corrosion findings of each equipment facility and major problem areas are accurately and timely logged and identified. 26-Monitoring the service contractors performance and develop service progress report. 27-Inspects maintenance and capital project works being carried out in the plant, to ensure that specified maintenance practices and procedures are followed for welding, installation and fabrication as per policy and in compliance with international fabrication codes and standard. 28-Prepares preliminary reports on inspections and NDT tests, highlighting any abnormalities and issue recommendations via supervisor for action by relevant departments. 29-Ensures proper maintenance of inspection reports and records, Maintains various records in the computerized systems, updating inspection test results and other data in specialized inspection. software system.

EMPLOYMENT HISTORY

Job Title From To Company Name Job Description

Energy /MSIS

Surveyor

02/2010 Present Lloyd’s Register

EMEA

ASME Authorized inspector (A & IS), National

Board Commissioned Inspector, PED, Integrity

Asset Management Engineer (RBI).

Senior

Inspection

Engineer

06/2007 01/2010 Bureau Veritas ASME Authorized inspector (A & IS), National Board Commissioned Inspector, Welding engineer

Expert, Third Party Inspection.

QC/Welding

Engineer

01/2004 02/2007 Orascom

Construction

Industries

1-Reviewing contract specifications, applied Code

and related Quality Control Manual, Verification of drawings, material requisition, PO, Material Test

Certificates, MRIR, material traceability and marking transfer and review Substitution of material if

required.

2-Review and qualification of PQRs of all welding

book & document (WPS PQR, PQ/WOPQ, weld

qualifications and related map, welder List, welder Qualification records, fit up of the joint as per the detailed drawings and WPS and electrode type, size

& record of batch number with related facilities such as Calibration of quivers and ovens, welding

&PWHT M/C and PWHT charts, reports and

supporting procedure.

3- Verification of (NDE) activities (VT, RT, MT, PT) in accordance with reference Standards.

4- Visual and Dimensional Check.

Projects:

1- Nigeria cement company (FLSmidth) Calabar

(LINE 1&2).

2-White cement factory Algeria (LINE 1).

3-Bazian cement company (LINE 1).

4- Fujeara cement company (LINE 1).

5- Libya cement company (LINE II).

6-Ciba grey cement company (LINE 1).

7-Helwan fertilizer.

8-Damietta cement siolos.

9-Naga hammadi tubular piles.

10-Suez ammonia (EBIC).

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Quality Control

Job Engineer

07/2003 12/2004 DSD Ferrometalco 1-Reviewing contract specifications, applied Code and related Quality Control Manual, Verification of drawings, material requisition, PO, Material Test

Certificates, MRIR, material traceability and marking transfer and review Substitution of material if

required.

2-Review of PQRs of all welding book & document

(WPS PQR, PQ/WOPQ, weld map, welder List,

welder Qualification records, fit up of the joint as per the detailed drawings and WPS and electrode type,

size & record of batch number with related facilities such as Calibration of quivers and ovens, welding

&PWHT M/C and PWHT charts, reports and

supporting procedure.

3- Verification of (NDE) activities (VT, RT, MT, PT) in accordance with reference Standards.

4- Visual and Dimensional Check.

Projects:

1-Project : Gantry – Heidelberg, Germany.

Client: Man Technology.

2-Project : 64m radio telescope.

Client : Man Technology.

3-Project : Preheater Tower, Raw mill Obajana

Cement PLC Lokoja, Koji State.

Client : FLSMIDTH.

4-Project : Damietta LNG Tanks.

Client: DLC.

5-Project : Structure Steel for Tow HR S.G.S.

Client: CMI.

6-Project : Refinery Expansion 2005 Specs

Client: Motor Oil "Hellas" Technipe Italy.

7-Project : Egyptian LNG Project (Structural Steel). Client: Bechtel.

Language Skills:

IELTS & TOEFL.

Hobbies:

Diving – PADI Advanced open water.

Sea Fishing.

Mountain hiking.

Contact this candidate