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Engineer Gas Turbine

Location:
East Java, Indonesia
Salary:
5000 USD
Posted:
January 16, 2018

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Mohamed Fadly El-Batnony

Mechanical Engineer

Holds a B. Sc. in Mechanical Power Engineering and has about 13 year's hands-on experience, working in maintenance, operation, commissioning and start-up of Combined Cycle Power Plants.

KEY QUALIFICATION

I have significant experience in combined cycle turbine generators and power plant mechanical systems. My specialized expertise includes mechanical engineering, cold and hot commissioning and startup, field inspection, quality control, safety regulations, and environmental compliance. I participated in all phases of combined cycle project work, including: startup, commissioning, operations and monitoring, maintenance, turnover, and, schedule and documentation review. I have significant experience working on gas turbines, steam turbines and Heat Recovery Steam Generators (HRSG).

Address: Egypt – EL_ Behiera- 22718 Ahmed Maher st -El_Mahmodia– Behiera

Mobile No.: (+974-55596747) - (+2(01224490906-01097539950))

E-mail:ac31ug@r.postjobfree.com

Personal Information:

Religion: Muslim

Gender: Male

Military Status: Exempted

Nationality: Egyptian

Marital Status: Married

EDUCATION:

B. Sc. in Mechanical Power Engineering, Alexandria University, 2005

Languages:

Arabic: Native Language

English: fluent.

COMPUTER SKILLS:

Maintenance:

Software and Hardware Computer repair

Using computer:

Very good

Using internet:

Very good

TRAINING COURSES AND CERTIFICATIONS:

PMP, Project Management Professional (PMI) in the Arab Academy for Science and Technology & Maritime Transport

Operating and maintenance of gas turbine frame M701F – 250 MW

Maintenance and operation of steam turbine (Ansaldo)

Firefighting design system in (Engineers Syndicate)

Duel cycle turbine operation in (El_mahmodia electric company)

TOSHIBA Horizontal Pumps &Vertical Sump pumps System

NEM Company for Heat Recovery Steam Generation

Yokogawa Middle East, YME-Bahrain

CENTUM CS 3000 R3 Fundamentals for operation

CHRONOLOGICAL EXPERIENCE RECORD

Dates: from (1/4/2016 till now

Project :( SAMSUNG C&T) Lead Commissioning and startup engineer in Umm AL Houl Power IWPP in (QATAR)

Job title: Lead Commissioning and startup engineer

(SAMSUNG C&T) Lead Commissioning and startup engineer in Umm AL Houl Power IWPP

(2500 MW total load)

The Plant consists of: -

6*270 SIEMENS COMBINED CYCLE UNITS (SGT5-4000F) GAS TURBINE, 6 HRSG (NOOTER ERIKSEN) and 4*220 SIEMENS (SST5- 4000F) STEAM TURBINE

-make solo run test to pumps

-make heat run test to pumps

-make aliment to pumps

- Carry out all commissioning activities for SIEMENS gas turbine SGT5-4000F as per manufacture recommendation.

- Follow-up Pre commissioning (lube oil flushing, control oil flushing, gas line, closed cooling system …)

- Follow-up Commissioning & startup for GT AUXILIARY,

- Cold commissioning for HCO in active position and reverse position,

- Cold commissioning for Lifting oil Pump to lift shaft,

- Cold commissioning for Fuel Gas Valves Stroke from (0 to 100) %,

- Cold commissioning for IGV Valve stroke and blade angle,

- Cold commissioning for blow off System and valves open and close time,

- Cold commissioning for cooling air valves,

- Cold commissioning for lube oil orifice to adjust presser on bearing,

- Installing and fixing speed sensors,

- Hot commissioning for Fuel Gas Valves Stroke during start to base load,

- Hot commissioning for IGV Valve stroke during start to base load,

- The project daily works (piping, welding, and all auxiliary equipment)

- Commissioning & startup for firefighting system for gas turbine portion.

- Line up for (lube oil, control oil, air and fuel gas, instrument air,…) before initial fire.

-Perform the Force flushing Cleaning according procedures for HRSG &Condensate System & Feed Water system pipe- lines

-Perform the Sigma cleaning by light alkaline according procedures for HRSG &Condensate System & Feed Water system pipe- lines

-Perform the Sigma Blow activities for HP steam and LP steam lines.

Dates: from (25/4/2015 to 30/3/2016)

Project :( GE power &water) Lead Commissioning and startup engineer in Assiut Project in EGYPT

Job title: Lead Commissioning and startup engineer

(GE power &water) Commissioning and startup engineer in Assiut Project in EGYPT

(1000 MW total load)

The Plant consists of: -

8*125 simple CYCLE UNITS frame 9E

-make solo run test to pumps

-make heat run test to pumps

-make aliment to pumps

- Carry out all commissioning activities for GE gas turbine frame 9E as per manufacture recommendation.

- Follow-up Pre commissioning (lube oil flushing, control oil flushing, gas line, closed cooling system …)

- Follow-up Commissioning & startup for GT AUXILIARY,

- Cold commissioning for juking oil Pump to lift shaft,

- Cold commissioning for Fuel oil Valves Stroke from (0 to 100) %,

- Cold commissioning for IGV Valve stroke and blade angle,

- Cold commissioning for blow off System and valves open and close time,

- Cold commissioning for cooling air valves,

- Cold commissioning for lube oil orifice to adjust presser on bearing,

- Hot commissioning for Fuel oil Valves Stroke during start to base load,

- Hot commissioning for IGV Valve stroke during start to base load,

- The project daily works (piping, welding, and all auxiliary equipment)

- Commissioning & startup for firefighting system for gas turbine portion.

- Line up for (lube oil, control oil, air and fuel gas, instrument air,…) before initial fire.

Dates: from (1/8/2013 to 5/4/2015)

Project :( SAMSUNG C&T) Senior Commissioning and startup engineer in (QIPP) Qurayyah Independent Power project in (KSA)

Job title: Senior Commissioning and startup engineer

The Plant consists of:-

SIX 2*2*1 COMBINED CYCLE UNITS CONSISTING OF TOTAL TWELVE GAS TURBINE GENERATING UNITS AND SIX STEAM TURBINE GENERATING UNITS.

Total load 4000 MW

12 SIEMENS SGT6- 5000F GAS TURBINE GENERATING UNITS, 12(HRSGs),

6 SIEMENS SST6-4000F (STGs) and 6 SEA WATER COOLED CONDENSERS.

-make solo run test to pumps

-make heat run test to pumps

-make aliment to pumps

- Carry out all commissioning activities for SIEMENS gas turbine SGT6- 5000F as per manufacture recommendation.

- Commissioning & startup for SIEMENS gas turbine SGT6- 5000F

- Follow-up Pre commissioning (lube oil flushing, control oil flushing, gas line, closed cooling system …)

- Follow-up Commissioning & startup for GT AUXILIARY,

- Cold commissioning for Lifting oil Pump to lift shaft,

- Cold commissioning for Fuel Gas Valves Stroke from (0 to 100) %,

- Cold commissioning for IGV Valve stroke and blade angle,

- Cold commissioning for blow off System and valves open and close time,

- Cold commissioning for cooling air valves,

- Cold commissioning for lube oil orifice to adjust presser on bearing,

- Hot commissioning for Fuel Gas Valves Stroke during start to base load,

- Hot commissioning for IGV Valve stroke during start to base load,

- The project daily works (piping, welding, and all auxiliary equipment)

- Follow up Commissioning & startup for firefighting system for gas turbine portion.

- Line up for (lube oil, control oil, air and fuel gas, instrument air,…) before initial fire.

- Assist gas turbine operation staff on daily basis to achieve the optimum operation conditions for the units.

-Perform the chemical cleaning according procedures for HRSG &Condensate System & Feed

Water system pipe- lines

-Perform the steam blow-out activities for HP steam and LP steam lines.

Dates: from (1/7/2008 to 31/7/2013)

Project: EL-Atf power station in EGYPT (750 MW total load)

Job title: Senior Commissioning and startup engineer in EL-Atf power station.

Installation of two MITSUBISHI gas turbine units frame M701F + one ANSALDO steam turbine 250 MW

- Carry out all commissioning activities for MITSUBISHI gas turbine units frame M701F as per manufacture recommendation.

- Commissioning & startup for MITSUBISHI gas turbine units frame M701F

- Follow-up Pre commissioning (lube oil flushing, control oil flushing, gas line, closed cooling system …)

- Follow-up Commissioning & startup for GT AUXILIARY,

- Cold commissioning for Fuel Gas Valves Stroke from (0 to 100) %,

- Cold commissioning for IGV Valve stroke and blade angle,

- Cold commissioning for blow off System and valves open and close time,

- Cold commissioning for cooling air valves,

- Cold commissioning for lube oil orifice to adjust presser on bearing,

- Hot commissioning for Fuel Gas Valves Stroke during start to base load,

- Hot commissioning for IGV Valve stroke during start to base load,

- Follow up the project daily works (piping, welding, and all auxiliary equipment)

- Follow up Commissioning & startup for firefighting system for gas turbine portion.

- Line up for (lube oil, control oil, air and fuel gas, instrument air,…) before initial fire.

- Assist gas turbine operation staff on daily basis to achieve the optimum operation conditions for the units.

-Perform the chemical cleaning according procedures for HRSG &Condensate System & Feed

Water system pipe- lines

-Perform the steam blow-out activities for HP steam, IP steam and LP steam lines.

EL-ATF Combined Cycle Power Station:

Mitsubishi Gas Turbine (Frame M701F), Two units – 250 MW Each One (Diasys)

21 / 220 KV Set Up Transformers

One ANSALDO Steam Turbine 250 MW

Steam turbines auxiliaries

Two HRSG

6.6KV Switch gear

Dates: from (2005 to30/6/2008)

Project: EL-Mahmoudia power station in Egypt

Job title: Shift engineer in EL-Mahmoudia power station - conversant with

The Plant consists of:-

General Electric Gas Turbine (Frame 5), 8 sets – 25 MW Each One (MKII)

General Electric Steam Turbine, 2 sets – 50 MW Each One (MKV)

Rolls Royce Gas Turbine (Double End – SK 60),

Unit start up and shutdown procedures

Monitoring parameters

Testing the equipments

Isolation and de-isolation procedures

Safety work permit system

I watch-ness for the following maintenance sections for General Electric units frame (5) 25 Mw

1-overall major maintenance

Including:

A- Take out and maintenance the turbine rotor.

B-Replacement the turbine blades

C- Take out the generator rotor.

2- Combustion inspection

Including:

A-Fuel nozzles, fuel line and fuel valves inspection

B-Combustion chambers and cross fire tubes inspection

3- Hot gas path inspection

Including:

a- Combustion inspection steps

b- Remove the turbine casing

c- Remove and inspect transition pieces

d- Remove and inspect the first stage nozzle

4- Major inspection

Including:

-Combustion inspection steps

- Hot gas path inspection steps

- Remove accessory coupling and load coupling

- Inspect and check alignment

- Take initial rotor position check

- Establish sold foundation and install mech.

- Support jacks under compressor and turbine casings

- Remove compressor upper half's casings

- Remove turbine upper half casing

- Remove exhaust hood

- Remove upper half inlet casing

- Take turbine and compressor clearance checks

- Remove and inspect 1st and 2nd stage nozzles

- Remove and inspect No. 1, No.2 and thrust bearing (load & unload)

- Inspect 1st and 2nd stage buckets

- Inspect 1st and 2nd stage shrouded tip buckets

- Check and adjust rotor floating

I also watch-ness for the following maintenance sections for steam turbine GE (56mw) markv

1- Make major inspection

Including:

a- Measure and record rotor radial position.

b- Measure and record rotor axial position

c- Check couplings run-out

d- Record alignment details

e- Measure journals diameters

f- Perform diaphragms alignment checks and all required adjustments

2- Pumps maintenance and balancing.

3- Overall maintenance for condensate pumps malted stages (5 stages), vertical pumps

4- Maintenance for travel screen and main cooling pumps, hydraulic power unite, air compressors and steam turbine auxiliaries such as ejectors, lubrication system and condenser

Mahmoudia Combined Cycle

Power Station:

General Electric Gas Turbine (Frame 5), 8 sets – 25 MW Each One (MKII)

Rolls Royce Gas Turbine (Double End – SK 60), 4 sets – 50 MW Each One

220 / 66 / 11 KV Transformers substations

11 / 220 KV Set Up Transformers

220 KV Switch Yard (Sf6 circuit breakers – Isolators – wave Trap- Surge arrestor ……

General Electric Steam Turbine (Mark5)2sets

Steam turbines auxiliaries (DCS) Control

Water treatment (PLC) control

Tube cleaning & Debris filter system (PLC)

Feeder 220 Kv (6sets) &feeder (66kv)

11/6 KV Transformers

6.6KV Switch gear (Sf6 circuit breakers)

Personal skills:

Self-dependent – Highly energetic and Hand worker - Logical Thinking – High Engineering sense - Able to work in a team –Helpful - positive attitude and creative

Self-motivated and able to work under pressure and can understand and apply quickly.

Objective:

Seeking an entry level position in a well established Cooperation where by my education background can be utilized and further developed and have a better life with my career.



Contact this candidate