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Manufacturing Engineer Lean

Location:
Delray Beach, Florida, United States
Posted:
February 17, 2018

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ANDREW K. QUON

**** ********** *****

Fort Worth, Texas 76179

Cell: 425-***-****

E-mail: ac2zw1@r.postjobfree.com

MANUFACTURING/QUALITY ENGINEERING / MACHINE TOOL DESIGN

CAREER PROFILE

I have over thirty years of diverse experience in Manufacturing Engineering, Industrial Engineering, Machining Planning, and Tool Design coupled with demonstrated leadership in a Lean Manufacturing & World Class Manufacturing Environment. I also had extensive Hands-on working knowledge with the latest technology in Problem Solving and Root Cause Analysis. I led numerous project teams. I am confident that I meet the criteria you had established.

CAD & PC SKILLS

AutoCAD, Solid Works, Catia V5, SAP

Microsoft Windows 7 Applications: Word, Excel, Power Point, Project,

Boeing: Enovia, Delmia, Catia V5, IVT, Velocity, PDM, CAPP, OWI, Redar

AREAS OF TECHNICAL COMPETENCE & INDUSTRY KNOWLEDGE

Concurrent Engineering – PDFMA

Demand Flow Technology – Lean Manufacturing, Line Balancing, KanBan

Electro-Mechanical Assembly

Estimating, Cost Reduction & Capital Justification

FAA Compliance – Boeing Commercial Aircraft

Geometric Dimensioning & Tolerance – ANSI Y14.5

ISO 9001 Audit Compliance Environment

Jig & Fixture design (Conventional, N/C & Pneumatic/Hydraulic assisted)

New Product Launch – Womb to Tomb

Plant Layout – Process Streamlining, Time & Motion Study, Material Flow

Precision machining planning & process

Problem Solving & Root Cause analysis – SPS (Process Control), FMEA, 8D, KT

Quality improvement – Kaizen, SPC, Six Sigma – Green Belt

Supplier Quality Audit and Validation – IATF-16949

SIGNIFICANT ACCOMPLISHMENT

Trained extensively on Lean Manufacturing and implemented successfully with the following companies:

OK International – Applied Lean Manufacturing principles throughout the company. Streamlined process, improved quality and reduced lead time from order to delivery (7 days to 48 hours).

Shurflo Pump Mfg. – Introduced & successfully launched a new product line utilizing Lean technique.

Helped streamline the other assembly areas throughout the company and removed any constraints.

The Lean line significantly reduced production cost, inventory, waste, floor space and streamlined material flows, met customer’s demanded quality and on-time delivery throughout the company.

TRW Space & Technology – Introduced Lean Technology to the company and implemented it 100% on the responsible RF Cable and Harness production line which resulted in reduced material cost by more than 50%, quality improved more than 60%, and delivered products way ahead of schedule.

PROFESSIONAL HISTORY

TRIUMPH AEROSTRUCTURE (Contract) – Tulsa, OK (Dec 2017 – Mar 2018)

Manufacturing Engineer – Gulf Stream G650 Aircraft Wing Assembly

-Worked in IPT Team to reduce labor hours and remove assembly constraints to meet delivery.

-Focus on process, tooling, and non-valued added movement.

BENDIX COMMERCIAL VEHICLE SYSTEM (Contract) – Elyria, Ohio (June 2017 – Sept 2017)

Supplier Quality Engineer – Brake System Components

- Assisted in Supplier Audit and processed PPAP per IATF-16949

-Visited suppliers to provide technical support and resolved constraints to expedite product delivery.

HAECO CABIN SOLUTION (Contract) – Greensboro, North Carolina (Aug 2016 – Apr 2017)

Manufacturing Engineer - Commercial Aircraft Seat

- Provided manufacturing input- (DFMA) to New Product Development Engineering Group.

- Approved design concepts and checked drawings in Solid Works for production.

- Worked with Customer Care Engineering to resolve customer’s complains and defects in the field.

- Coordinated and validated process with suppliers in U.S. or aboard. Responsible for costing model.

BOEING COMMERCIAL AIRCRAFT – Everett, WA (July 2010 – May 2015 Retired & moved to Florida)

Manufacturing Planner – 787 Wing/777 Interior: Planning and Shipside Support

- Approved 787 engineering design from partners and developed work statements to support delivery commitments.

- Improved and completed manufacturing planning in Enovia and Delmia for unfinished 787 airplanes from partners

- Created new or revised production planning for 777 flooring installation and configuration per customer’s specs.

- Provided manufacturing engineering support for 777 aircraft interior installation.

ACCURATE METALS FABRICATORS, INC (Machine Shop - Closed) – Anaheim, CA (Sep 2009 – June 2010)

Manufacturing Engineer – Machine Components and Assemblies

-Estimated in-house machining and outside process time per customer’s drawing specification.

-Created machining planning sequences on Vantage program.

-Led team to resolve manufacturing constraints and issues for machine shop and outside sources.

OK INTERNATIONAL – Garden Grove, CA (Feb 2006 – July 2009)

Manufacturing Engineer – Soldering Machines, Fume Extraction Machine, Fluid Dispensing Equipment.

- Worked with Design Engineering and customers on new product development & implemented on production line.

- Created new and revised existing pictorial assembly instructions utilizing the Lean Principles.

- Trained and implemented Lean Manufacturing throughout company to improve efficiency and delivery.

CAPSTONE MICROTURBINE. – Chatsworth, CA (June 2004 – Feb 2006)

Manufacturing Engineer – Micro Turbine Generator (Electrical Assembly & Fuel Systems)

-Participated in DFMA and Concurrent Engineering Teams.

-Established production line from Proto -Type stage utilizing the Lean Principles.

-Led numerous Kaizen & Six Sigma Teams & followed through to implementation.

PARKER HANNIFAN CORP. (Contract) – Irvine, CA (Aug 2002 – June 2004)

Manufacturing Engineer – Pneumatic and Fuel Systems (Aircraft Engine Starters & Control Valves)

-Estimated production cost for new & re-entry products.

-Created new and revised existing assembly instructions (graphic oriented) utilizing the Lean Principles.

SHURFLO PUMP MFG. - Cypress, CA (Nov 1998 – May 2002)

Manufacturing Engineer – Food Service, RV-Marine, Industrial Motors & Pump System

- Concurrent Engineering: Worked with product engineers during R & D to pre-plan new production line.

- Established new product line layout & manufacturing process utilized Lean Manufacturing Principles.

- Continued to improve product line efficiency.

TRW SPACE & TECHNOLOGY (Northrop) – Redondo Beach, CA (Apr 1995 – May 1998)

Manufacturing Engineer - Cable Harness Assemblies for Communication Satellite.

- Successfully implemented DFT (Lean Manufacturing) concepts (Method Sheets, Line Balancing, TAKT Time, Pull Concept, KanBan) on cable assembly production line.

- Improved production throughput and quality with Lean manufacturing methodology.

Additional experiences: Machine Tool Design and Tool Engineering.

ALLIED-SIGNAL AEROSPACE (Honeywell) – Torrance, CA (1991 - 1994)

Senior Tool Design Engineer – Aircraft Environmental Control Systems and other aerospace components.

MCDONNELL DOUGLAS AIRCRAFT – Long Beach, CA (1987 - 1991)

Tool Design Specialist – MD11 and C17 Transport programs.

LEAR SIEGLER AEROSPACE (Closed) – Santa Ana, CA (1982 – 1987)

Tool Designer/Tool Engineer - Submarine Nuclear Drive System & Aircraft Components

EDUCATION: Los Angeles Trade -Technical College. Associated Degree – Drafting Technology



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