Engineer Production

Dhanasekaran.J

Email: *********@*****.***

Tel: +91-904*******

Seeking assignments in the areas of leading the production unit, to constantly upgrade my knowledge and skills for the organization and myself

Career Objective

A Challenging and Innovative work environment which enables Professional and Personal Growth. Best in class compensation and a long term career opportunity to grow with Organization into Future

Leader

Professional Synopsis

A Production Engineer with 6 years 4 months of experience in production supervising

Presently associated as junior Engineer – Factory Production Department (Filter

Assembly) with Delphi-TVS Diesel Systems Ltd, Chennai

Knowledge in Production planning, Time management and QC Tools

Meeting the customer demand in right time with good quality

Possess knowledge of modern concepts of TQM, Kaizen, 5S and EMS/OHSAS

Good analytical, interpersonal and negotiation skills with a process-oriented approach towards the accomplishment of production and quality, service and organizational objectives

Capable to work with Cross Functional Team (CFT)

Education

Secured 81% in Mechanical Engineering, Arasan ganasen polytechnic in 2011

Secured 75% in Higher Secondary Examination in A.U.M Higher Secondary School in 2008

Secured 80% in State Board Examination in S.H.N.U.A.P.P.K High School in 2006

One of the distinction holder in my college

Core Competencies

Production supervising, Kaizen’s implementing & Analysis

Identifying the bottleneck processes and improves the output by changing the method using existing

Leading the production team by planning, organizing and controlling

Monitoring production processes, identifying deviations and making necessary modifications to ensure product delivery & Quality

Analyzing the rejection parts to improve the quality by taking actions

Conducting Daily Review Meeting (DRM) to discuss the day to day issues with CFT

Active participation in suggestion scheme and encourage the operators

Assists with Mechanical & Electrical personnel to solve the breakdowns and improves the Availability.

Coordinating with Cross Function Teams to ensure smooth functioning of all production activities

Demonstrated excellence in ensuring single piece flow to achieve maximum output and WIP reduction.

Quality System Management

Implementing Kaizen and 5S concepts in Work Environment

Practicing quality standards ISO/TS16949 & Responsible for Document Updating

Team Management

Supervising, motivating and monitoring the performance level of the operators / technicians for ensuring superior services, rectification of problems and accomplishment of services

Performing review of overall performance and appraising the management of the progress

Organisational Highlight

DELPHI – TVS Team leader – Factory production Assy

Diesel Systems Ltd, Chennai (Filter Assembly and Testing) Since MAY’11

(Delphi – TVS one of the leading automobile accessory manufacturing company affiliated with ISO - TS 16949, OHSAS 18001 & ISO 14000 certified company and practicing)

Work Experience:

D.E.T From 28-MAY-2011 to 31-May-2012

Technical associate From 1-MAY-2012 to 31-May-2013,

Team leader from 1-MAY-2013 to 10 FEB--2015

Junior Engineer from 12-02-205 to till date, at

DELPHI-TVS Diesel Systems Limited, Oragadam, and The Company is manufacturing the Diesel injection equipment’s for car segments

Work Responsibility

Leading the production team

Production planning and materials follow ups

Achieve the production Target and customer satisfaction

Train the operators & Skill matrix updating

Kaizen’s - Implementing new ideas

Analysis for machine Breakdowns and Rejections and Solving

Active EHS, ISO/TS core member (Auditor &Audi tee)

Maintain 5S in the work place and make new standard

Leading the team

Material accounting and responsible for the Perpetual Inventory stock audits & Reconciliation

ACHIEVEMENTS AT DELPHI-TVS:

Increased the Output per Person in Assy from 108 to 124 by debottlenecking the operations, reduced the cycle time in the bottleneck process, Re-layout of assy.

Increased the OEE in critical machines by losses elimination and reduced FTQ

Completed DOE & QIT projects using QC story to achieve zero defects

Reduced the Cost Per Component of Tools & consumables cost by implementing Kaizen’s

Zero accidents in line by identifying the risk and elimination

Reduced the resource consumption by re-cycling

ISO/TS 16949 Auditor and Audi tee & EMS/OHSAS Audi tee

Implementation of Effective Traceability systems in line to trace GOOD parts dispatch to the customer and FTQ analysis purpose in line

Supported in localization projects to reduce the WIP in house and reduce the mfg. Cost

NTN NEI MFG AUOTOMATIVE INDIA PVT-LTD JUNIOR ENGINEER – Factory production Assy

NTN NEI MFG PVT Ltd, Chennai (Filter Assembly and Testing) Since FEB’15

(Delphi – TVS one of the leading automobile accessory manufacturing company affiliated with ISO - TS 16949, OHSAS 18001 & ISO 14000 certified company and practicing)

Handling Factory Production Department – Drive Mfg. (Ensure Quality Output Parts, Creating and modify SOP and Other documents,5s, safety, discipline, SAP )

Planning the daily production according to the customer demand

Follow up of the direct and indirect materials for the daily production

Communication through sunrise meeting regarding production plan to the operators

Review the daily rejections analysis did by the team leader

Train the operators respective of operating machines, safe conditions at work place and machines, CLIR to reduce breakdowns, FTQ to reduce the rejections and etc.

Improving the 5S in the working place through continual audit and actions taken

Ensure safest work environment by train the operator and internal audits

Achievements

Achieved 100% customer delivery fulfillment in 2011 – 2016

Cost saving of 87lakhs/year through FTQ reduction from 8% to 1%

Cost saving initiated through Enterprise Cost Improvement Plan ideas about 4cr and implemented so far 12 lacs

Increased the Output per Person in Assy from 108 to 130 by debottlenecking the operations, reduced the cycle time in the bottleneck process, Re-layout of assy.

Completed DOE & QIT projects using QC story to achieve zero defects

Reduced the Cost Per Component of Tools & consumables cost by implementing Kaizen’s

Zero accidents in line by identifying the risk and hazard elimination

Reduced the resource consumption by re-cycling

ISO/TS 16949 Internal Auditor and Audi tee & EMS/OHSAS Audi tee

Implementation of Effective Traceability systems in line to trace GOOD parts dispatch to the customer and FTQ analysis purpose in line

Supported in localization projects to reduce the cost per component

Received appreciation from Top management for providing high value suggestions through Kaizen and Zero accidents

Training Attended

Training on QC Tools and SPC Concepts

Training on FMEA / Control plan

Training on ISO-TS 16949 Quality Management System

Training on IATF QMS

Training on TPM (Quality Maintenance)

Training on EMS/OHSAS and internal Auditor

Knowledge Purview

Analytical tools like 7 QC tools, Why Why Analysis, etc.,

Pro-E Wildfire 4.0 (3D modeling)

Auto cad

MS Office (MS Word, MS Excel, PowerPoint)

Personal Profile

Date of Birth :10.05.1991

Blood Group :‘A1’ +ve

Languages Known : Tamil and English

Residential Address :NO.15, kailasa puram 1st street,

Mudichur road, West Tambaram

Chennai - 600045

Permanent Address : 4/1697, B Amman nagar,

:Naranapuram-pudhurroad,

:Sivakasi east,

: Virudhunagar (Dt.) – 626123.

Place :

Date : (Dhanasekaran .J)

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