Power Plant Maintenance

SANKAR.T

*-****-***********@*****.***

India .Ph +917*********

Passport No : K-5373233

Date of Issue : 05/11/2012

Date of Expiry : 04/11/2022

OBJECTIVES

Seeking a challenging position with the ambition of starting a fruitful career. I have an aptitude for hard work & am capable of handling responsibilities entrusted to me with great devotion, care & sincerity. My determination & combination of dedication has rewarded me in the past & I am confident of being an asset to any organization PROFESSIONAL DESCRIPTION

Experience in Power Distribution Industry and Project Work:-

Rich corporate experience in Cost Estimation, Proposal, Design & Drafting / Modelling, Purchasing, Procurement and strong knowledge in Project Management, Project Planning & Scheduling, Construction, Operations Engineering and Engineering etc. Comprehensive knowledge of standard estimation, design and procurement methodologies.

Knowledge of preparation of estimation based on client’s requirement and preparing project execution plan / work methodology, coordinating with joint venture / subcontract partners for various EPC projects.

Experience in Electro Mechanical Construction Industry for Engineering, Procurement & Construction (EPC) Companies handling Contracts/ Tenders & Proposals departments

Expertise in review tender/bid documents, specifications and drawings, perform quantity take-offs / detailed BOM, float enquiries to receive quotations for the materials & services, organizing bids for subcontract works and technical/commercial evaluation of Vendors & Subcontractors.

Documentation, design/detailed drawing, layout drawing, BOM, Single Line Diagram, Schematic Drawing and procurement of materials for the execution of the Project.

Skilled in business d evelopment, p r o j e c t c o s t i n g, designing, proposal preparation, contract negotiation and procurement.

Ability to develop and implement practices & procedures for costing, execution and control of projects.

Experience in Managing & Organizing Electrical Projects.

Experience in all Installation & Commissioning of Electrical works in the site.

Preparation of Electrical Layout onsite.

Good Knowledge in SLD design of substation

Designing, supervision,Installation, Testing and commissioning of 33KV Main Receiving Substation Yard and Substation Building including the following equipments :-

1. 33KV HT Panels (Vacuum Circuit Breakers)

2. 33/.433KV Power Transformers

3. 33KV Current Transformers

4. 33KV Potential Transformers

5. 33KV Isolators

6. Lightning Arresters

7. LT Bus ducts

8. LT Panels and its accessories

9. APFC Panels

10. DG Sets with AMF Synchronizing Panel

EDUCATIONAL QUALIFICATIONS

S.S.L.C. From Central Board of Secondary Examinations, Andaman & Nicobar H.S.C.From Central Board of Secondary Examinations, Andaman & Nicobar Diploma in marine mechanical engineering in Cochin Kerala SKILS

I have lot of experience in working at critical condition like engine breakdown, trips and emergency. So I knowledge Diesel Engine assemblies, sub assemblies and their spare part’s replacing. In critical following area is my contribution

Cylinder head overhauling work, valve and valve seat lapping, Valve Bridge setting.

Assembling of the valves and valve seat & guides.

Rocker arm bush assembling and tappet setting.

Injection pump and injector assembly and pressure checking.

Piston and liner dismantling and assembling.

Piston crown and rings assembling.

Liner honing work.

Connecting rod big end bearing assembling.

Main bearing assembling.

Cylinder head hydro testing.

Turbo charger overhauling work.

Charge air cooler assembling.

HT compressor overhauling work.

Screw pump, gear pump & centrifugal pump service work.

Air starting valve & stop valve assembly.

Ventilation air system & charge air filtrations system maintenance work.

Cooling tower pumps & fans maintenance work.

Fuel and lube oil heaters service work.

Oil changing process in compressor.

Changing Oil filters, air filters and Oil separator filters. Job Profile:

Performance in monitoring and maintenance of HFO /diesel based power plant according to shift.

Start up and shut down, trouble shooting, maintenance of operational records and adhering to safety standards.

Planning of spares according to scheduled maintenance, budgetary control. Handling & Maintaining of man power and work team leadership.

Operating the Mechanical System of DG sets along with auxiliaries to ensure operating parameters are within prescribed limits.

Co-coordinating and controlling activities of Power Plant.

To ensure smooth and efficient working of Power Plant and to look after conversation of Electricity to ensure efficient power utilization of minimum looses.

Making entire of daily reading and daily reports in main log books co-ordination with follow colleagues to ensure proper running of Engine.

Implementation of TPM (Total Productive Maintenance). Major Maintenance for above DG Sets:

Injector overhauling & calibration, fuel pump overhauling & calibration, hydraulic governor overhaul, all types ABB Turbochargers &Houll set turbocharger, major overhauling, Changing and inspection of Cam shaft, Web deflection & inspection of Crank Shaft, Coupling Alignment, fuel timing & valve timing setting, Tappet setting & Gear box alignments & inspection. All types gen set.

Operation & Maintenance

Heavy Oil Fuel Separators (OSB 36-0136-066 make Westphalia). & Lube Oil Separators 9OSB 35-96-066 make Westphalia)

Mobile Lube Oil Separator (MAB – 206S-24 make Alfa Laval) & MAN B & W Turbocharger NA 40-S.

LDO Separators (ALFA LAVAL MOPX-207, VALCUN LAVAL MAPX-207)

High Pressure Air Compressor make (Ingersoll-Rand Three Stage *4 nos. capacity 30 bar).

Elite Thermal Water Tube Boilers (capacity 850 kg/hrs *3 nos& working pressure 5 kg/cm2)

Heat Exchanger (Heat pack type & Plate type), Cross Flow type Cooling Towers & Fuel Booster unit, Screw type, Gear type, Reciprocating type and Centrifugal type pumps. Work Profile :

Preventive, Routine and Breakdown Maintenance of Engines and auxiliaries.

Monitor and Analysis Engines parameter and take corrective action.

Plan, Do, Check and Act in day to day work, operations and maintenance activities.

Maintains operation records and maintenance records.

Assist, Suggest engineers and manager in planning minor and major overhauls activities.

Checking and maintaining quality of fuel oil, lube oil and engine internal & external water.

Shift operations and General shift operations I the power plant.

Housekeeping, 5S and Safety activities in the Power Plant.

Following instruction, Guides line, and way of working, technical and behavioral training.

EXPERIENCE:

EM-G-EM Engineering & Consultants PVT. LTD. C.B.D. Belapur, Navi Mumbai Designation : Mechanical.engg (Operation & Maintenance) Duration : Since June– 2006 to 2012 (6yrs.)

Types of Diesel Engine Sets Worked

MAN B&W 12V48/60 (GERMANY) 3*11.96 MW Diesel Engines (HFO Based.)

NIGATA 6L34HX (JAPAN) 2*2.2 MW Diesel Engines (LDO Based)

FUJI 12V32X (JAPAN) 4*2.5 MW Diesel Engines (LDO Based)

FUJI 12V32X (JAPAN) 2*2.5 MW Diesel Engines (DUEL FUEL (LDO+CNG).

KIRLOSKAR (NASIK) 4*2.5MWDiesel Engines (DUEL FUEL (HSD+HFO).

CUMMINS (POWERICA) 6*1.2MWDiesel Engines.

Worked with/s Unique Techno Services Pvt. Ltd., Site: - Lupin Limited at Tarapur, M.I.D.C, Boisar. KOEL & Cummins Power Plant (17.2 M.W) as a MECH ENGG.Operation and Maintenance at LUPIN PHARMA. LTD. TARAPUR having as capacity 17.2 MW of Captive Power Plant.

Duration : Since June– 2012 to 2013

Worked in HIA (HAMAD INTERNATIONAL AIRPORT) as HVAC Technical Officer.

Duration : Since June– 2013 to 2015

Worked in Unique Techno Services Pvt. Ltd., Site: - Lupin Limited at Tarapur, M.I.D.C, Boisar. KOEL & Cummins Power Plant (17.2 M.W) as a MECH ENGG.Operation and Maintenance at LUPIN PHARMA. LTD. TARAPUR having as capacity 17.2 MW of Captive Power Plant.

Duration : Since Jan– 2016 to 2017

Presently working in SUPERNOVA PVT. LTD.AHMADABAD company is collaborated with perkins and Volvo penta . working as a Mechanical Engg. Located at chennai

JOB PROFILE:-

As a Mechanical Engg having perfect Experience of Power Plant which includes Operation and Maintenance in LUPIN LTD. (TARAPUR). 1. 4*2.5 M.W. KirloskarPielstick HFO & HSD DG sets & its auxiliaries. 2. 5*1.2 MW Powerica Cummins Emergency sets.

3. Operation of DG on parallel mode and isolation mode. 4. Trouble shooting of operation related problem.

5. Operation of Engine and related auxiliaries.

6. Maintenance of F.O. and Lube. Oil Separators (Alfa Laval) 7. Maintenance of IR 7T2 & 7T4 and Elgi air compressor. 8. Preventive, Scheduled and Breakdown maintenance of Diesel Gensets. 9. O&M of LOPX & MFPX make Alfa level.

10. O&M of FRP & wooden type cooling tower.

11. Maintenance of lube oil and water heat exchangers. 12. O&M of Different kind of pumps & cooling Towers. 13. Maintenance of Lube Oil and HT/LT water PHE.

14. Daily DG reporting work.

PLANT DISCRIPTION:-

1. 2 Nos. ALFA level Make Heat Exchangers

2. Lube Oil purifiers(Make ALFA LEVEL)

3. Reciprocating Compressors(Make ELGI)

4. Centrifugal Pumps (Make Kirloskar Brother)

5. Gear Pumps(Make ROTODEL)

6. Water Treatment Plant Like Softener Plants(DM Plant) JOB PROFILE IN DOHA NEW INTERNATIONAL AIRPORT:-

OPRATION AND MAINTENANCE

AHU 25 Ton (KLIMAK srl)

CHILLDE WATER PUMPS (100 Hp)

FCU

SMOCK EXHUST FAN

EXHUST FAN

PPM CHECKING MONTHLY, QUATERLY, YEARLY

Maintenance of Record works

Installation,Servicing and Repairing of HVAC systems

Review incoming and completed Work Orders and Maintenance Related Records

Perform other duties as assigned

Wrap Pips Insulation And Secure it is Place with Connect or Wire Bands

Reassemble equipments and start unit to test operation

Adjust system controls to setting recommended by manufacture to balance system, using hand tools

Reading of HVAC diagram & Testing of Airflow and calculation of duct sizes.

Calibration for terminal units air flow.

TYPICAL MAINTANACE CHECK-UP

CHECKING THERMOSTAT SETTINGS

TIGHTEN ALL ELECTICAL CONNECTIONS

LUBRICANT ALL MOVING PARTS

CHECK AND INSPECT THE CONDENSOR DRAIN

CHECK CONTROLS OF THE SYSTEMS

COOLING SPECIFIC

CLEAN EVAPORATOR AND CONDENSER AIR CONDITIONING COILS

CHECK CENTRAL AIR CONDITIONER’S REFRIGERANT LEVEL

CLEANE AND ADJUST BLOWER COMPONENTS

HEATING SPECIFIC

CHECKING ALL GAS (OR OIL ) CONNECTIONS, GAS PRESSURE, BURNER COMBUSTION AND HEAT EXCHANGER

ACTIONS TO DO OUR SELF

INSPECT, CLEAN, OR CHANGE AIR FILTERS

INSPECT AREA AROUND AIR INTAKE (TWISE ANNUALLY)

FIX LEAKS IN CABINET AND SUPPLEY DUCT (ANNUALLY)

CLEAN AND ADJUST DAMPERS (ANNUALLY)

INSPECT FAN,BEARINGS AND BELTS ( TWISE ANNUALLY)

CLEAN AIR DUCTS ( INSPECT EVERY TWO YEARS)

QALITY ASSURANCE AUDITS (ON –GOING)

LOOK UP

FOLLOWING NOSE

BUILDING OCCUPANTS

LISEN TO OUR BUILDING OCCUPANTS

CONFORM RECORD KEEPING

TESTING DEVICESES

PERSONAL INFORMATION

NAME : SANKAR.T

DATE OF BIRTH : 18th March 1986

SEX : Male

NATIONALITY : Indian

RELIGION : Hindu

CASTE : Nair

MOTHER TONGUE : Malayalam

MARITAL STATUS : Married

LANGUAGES KNOW : Malayalam, English, Hindi & Tamil, ADDERSS : S /o Peethambaran.V.M.

“SarojaNivasThelakkatu lane,

Chittur, Palakkad-678101

DECLARATION

I do hereby declare that all the statements made above are true, complete and correct to the best of my knowledge and belief.

Place : Kerala

Date :

(SANKAR.T)

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