Mechanical Maintenance

Address: Muhammad Bin zahid city zone ** villa # *6 ABU DHABI

Cell No. +971-*********

Email: *************@*****.***

JOB SUMMARY

A result oriented individual with over 12 years Hands On Experience in the field of Mechanical Maintenance in Oil & Gas, Fertilizer POWER PLANT and COOLING PLANTS Responsible for Repairing, Troubleshooting, Preventive, Predictive and Corrective Mechanical Maintenance activities of Rotary and Static Equipment .

OBJECTIVE To get the chance in your esteemed organization to build my career and utilize my professional expertise to fulfill the organizational requirements

KEY SKILLS

Erection,commissioning &start up of all rotating equipments.

Pumps (centrifugal & P.D ) troubleshooting and overhauling

Centrifugal pump (magnetic drive ) special pump overhauling.

Compressor (centrifugal &P.D )maintenance, troubleshooting &overhauling

Steam turbine maintenance,troubleshooting &overhauling.

Gas &diesel engine repair maintenance &overhauling

Air fans & cooling tower fans maintenance & overhauling

Gear box maintenance, overhauling and troubleshooting

Mechanical seal maintenance, overhauling and troubleshooting

Bearings ( plain & Antifriction ) Installation troubleshooting and root cause analysis

Couplings (including hydraulic couplings ) Installation & machinery alignment

Shutdown planning,preparation &execution

Also have the experience of stationary equipment maintenance in turnarounds (including pressure vassels, heaters, furnaces

Development of job Plan safety Plan (JHA,Rescue plan)

Involved in management of change like Engineering change in process equipments

Supervision, training of Jnnior technicians and contract technicians

Spare parts identification coding & vendor correspondence

PROFESSIONAL PROFIL

TABREED NATIONAL CENTRAL COOLING COMPANY

(FROM 23 OCT 2016 TO TILL DATE)

Responsible for Mechanical Maintenance activities of rotating Equipments including;

To carry out Tool Box Meeting and Safety Talk before starting the job.

To perform JSA & TRA before start

Receives written or verbal instructions from mechanical supervisor; collects tools and consumables or spare parts from the stores and effects repairs

Carries out the measurement of clearances and tolerances using a wide range of precision instruments and gauges.

Checks and maintains all equipment’s and ensures tools are kept clean and tidy and that due care and attention are exercised at all .

Keeps records for jobs performed in an up-to-date logbook including work request number, repairmen names, dates, consumed spare parts, working time, type of work carried out and submits to superior.

Balances all the Equipment’s to ensure that it returns to its normal working condition. Equipment Monitoring: Monitor the physical condition of rotating equipment so that equipment is maintained in a suitable condition and any maintenance can be carried out in a planned manner. Vibration analysis data collecting from field.

maintenance on the rotating and statics equipment

such as compressor,, pumps, and cooling tower change bearing, change and installation mechanical seal and rectify the mechanical problem. Attend the exchangers Colum reactor and piping abnormal problem.

Prepares new or altered installations on all types of mechanical equipment including foundation work, line-up, gearbox, coupling.

WEIR OIL &GAS ENGINEERING SERVICES (From 09 FEB 2012 15 july 2016)

Multinational leading Oil & Gas engineering services company, as “Mechanical Technician ABU DHABI UNITED ARAB EMIRATES

JOB RESPONSIBILITIES:

Responsible for Mechanical Maintenance activities of rotating Equipments including;

Receives written or verbal instructions from mechanical supervisor; collects tools and consumables or spare parts from the stores and effects repairs

Repairs or replace defective parts, carries out overhauls and reassembles and tests overhauled equipment; assists in carrying out modifications to systems or the installation of new equipment and machinery as directed.

Carries out the measurement of clearances and tolerances using a wide range of precision instruments and gauges.

Participates in annual shutdown or major equipment overhaul in the workshop and all the plants. Follows all safety and environment procedures and good housekeeping practices on site and in the workshop.

Checks and maintains all equipment’s and ensures tools are kept clean and tidy and that due care and attention are exercised at all .

Keeps records for jobs performed in an up-to-date logbook including work request number, repairmen names, dates, consumed spare parts, working time, type of work carried out and submits to superior.

Balances all the Equipment’s to ensure that it returns to its normal working condition. Equipment Monitoring: Monitor the physical condition of rotating equipment so that equipment is maintained in a suitable condition and any maintenance can be carried out in a planned manner. Vibration analysis data collecting from field.

maintenance on the rotating and statics equipment

such as compressor, Turbines, pumps, Blower, Id and fd fan and cooling tower change bearing, change and installation mechanical seal and rectify the mechanical problem. Attend the exchangers Colum reactor and piping abnormal problem.

Prepares new or altered installations on all types of mechanical equipment including foundation work, line-up, gearbox, coupling and speed control settings, then runs test runs for acceptance.

Assigned as a signatory for the acceptance of piping and machinery structure.

Become one of the key people for the Function Testing for the new units for startup and Control system

MAJOR JOBS DONE:

Overhauling of Single Stage & Multistage Centrifugal Horizontal & Vertical Pumps. (Make: Groundfas, Goulds, Flow Serve & KSB)

Preventive Maintenance of Plunger Pumps and Diaphragm Pumps.(Willden)

Replaced the Mechanical Seal of Hot Oil Pump. ( Make: Travini)

Replaced the Inboard and Outboard Bearings of Centrifugal Pump. (Make: KSB)

Replaced the Bearings, Mechanical Seal and Shaft of Centrifugal Pump due to Shaft Run out. Complete Overhauling of 16 Stages Centrifugal Pump. ( Make: SULZER)

Complete Overhauling of Vertical High Speed Pump with Gear Box. (Make: Sundyne)

Complete Overhauling of 6 Stages Centrifugal Pump. (Make SIHI).

Complete Overhauling of Screw Pump. Replaced the Bushes.

Installation of Pumps on Skids and Perform Alignment between Pump & Primover.

Complete Overhauling of Reciprocating Plunger Pump. Replaced The Packing, Throat Bush & Plunger.

Complete Overhauling of 16 Stages Centrifugal Pump. ( Make: SULZER)

Complete Overhauling of Vertical High Speed Pump with Gear Box. (Make: Sundyne

FATIMA FERTILIZER (From August 2009 to JAN 30 2012)

Worked as “ROTATING EQUIPMENT TECHNICIAN (Maintenance)

(

JOB RESPONSIBILITIES:

Responsible for Preventive, Predictive and Corrective Mechanical Maintenance activities of static and rotating equipment including:

Gas Turbine

SteamTurbine

Turbo Expander

Centrifugal(Single Stage, Multistage) and P.D Pumps

Centrifugal and Reciprocating compressors

Air Blowers

Cooling Tower Fans (Induced draft, Natural Draft)

MAJOR JOBS DONE:

Complete overhauling of AEG KANIS (Siemens) steam turbine of 7 MW rating on preventive basis installed at HNO3 Plant during Annual shut down 2010 while working as second Lead Man.

Complete overhauling of HP casing BORSIG air compressor installed at NH3 Plant due to its high vibration problem

Overhauling of KKK turbines (type: BF4/50) installed at NH3 plant.

Overhauling of seal oil and lube oil pump of air compressor and syn. gas compressor installed at Ammonia Plant while working as second lead man.

Worked during the complete overhauling of ELLIOT steam turbines of 1015, 860, 385 KW power rating.

Worked during the complete gear box (Make: MAAG) inspection of air compressor installed at Ammonia plant.

Involved in the commissioning activities (Alignment) screw compressors installed at CO2 liquefaction plant.

Involved in the valve replacement of 4 stage reciprocating CO2 Compressor (Make: Nuovo Pignone) installed at Urea Plant

Worked during Bearings inspection of LP casing BOARSIG (Man Turbo) Compressor installed at NH3 Plant on preventive basis during annual shutdown 2010 while working as 2nd Lead Man.

Worked during Bearings inspection of HP casing Dresser Clark (Man Turbo)

Completer overhauling of 2 stage double acting Reciprocating Compressor (Make: Worthington) at Power Plant.

Preventive, Predictive and corrective Maintenance of Plant and Chiller Plant

BESTWAY (Pvt.) Ltd

(From 10 0CT 2005 to JULY 2009)

Worked as “Mechanical Technician (Machinery)” in Machinery Maintenan

JOB RESPONSIBILITIES:

Perform the Maintenance role (hands-on) in the Maintenance Work Process with the primary focus on mechanical rotating equipment.

Overhaul, repair, and perform advanced troubleshooting on industrial rotating equipment.

Work is performed on reciprocating compressors, various types of blowers, centrifugal pumps, centrifugal compressors, gearboxes, and other rotating mechanical equipment.

Having experience to perform minor pipefitting tasks associated with general millwright work.

Collect vibration readings of different rotary equipment such as pumps, compressors, fans, blowers, steam turbines, gearboxes, and others. .Timely report any abnormality that might affect the reliability and mechanical integrity of those equipment’

To carry out the corrective, preventive and predictive maintenance activities for various mechanical equipment and machineries in plants, workshops and offsite facilities in accordance with established schedules.

MAJOR JOBS DONE:

Maint. Overhauling of SteamTurbine(KKK,,MITSUBISHI)

Maintenance Overhauling of Centrifugal pumps, (SULZER, DURCO)

Maintenance Overhauling of Gear Boxes.(Brook Hanson,BHS)

Maintenance Overhauling of Axial Air Compressor, (MAN GHH)

Maintenance Overhauling of Tail Gas Turbine, (MAN GHH)

Maintenance of Trip valve and shut up valve for Steam Turbine,, Maintenance Overhauling of centrifuge.

Maintenance Overhauling of Boiler Feed Water Pump.

Alignment of compressor train.

Alignment of pumps.

Repair/Maintenance of Mechanical Seal.

TRAININGS

During my career I have participated in some Trainings & Skill improvement Courses

. Work permit system

Safe electrical lock out / tag out/ try out procedures.

Fire fighting, prevention & control.

First Aid training/ Civil Defense

Personal Protective Equipment.

Accident its causes and prevention.

Practical training of fire and safety equipment.

T BOSIET training for offshore

ACADEMIC QUALIFICATION

Diploma in Mechanical Engineering (2005)

HSSE from Rawalpindi Board (2002)

SSE from Rawalpindi Board (1998)

COMPUTER SKILLS, MS Office & Internet

PERSONAL INFORMATION

Father’s Name : MUHAMMAD SABIR Date of birth 02 04 1982 Passport No. : BB1887832 :

Religion ..islam Nationlity.. Pakistani

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