AZIZ AHMED
Subject: CV for Field Operator and DCS Power Plant /Utilites
DlA-2184 phase 2 Gulshan e hadeed
Cell # +92-311-*******, +92-333-*******
Email: *************@*****.*** /***********@*****.***
OBJECTIVE
To seek the right opportunity for a lifelong career in an organization with encouraging
Growth oriented environment for hard work.
PERSONAL BIO-DATA
Name : Aziz Ahmed
Father name : Abdul Hussain
Date of Birth : 05-11-1986
NIC # : 42201-4393542-5
Marital Status : Married
Nationality : Pakistani
Passport # : TV1165421
ACADEMIC QUALIFICATION
Bachelor Of Science 2nd Div University Of Karachi
D.A.E 1st Division Sindh Board Technical Education
F.Sc 2nd Div Board of Intermediate Education Karachi
Matriculation First Class A+ Board of Secondary Education Karachi
Computer Skill
MS Office Course2 Month( Sindh Technical Board Karachi)
Browsing & Internet Surfing
BYCO PETROLEUM PAKISTAN LIMITED (From May 2017 to present)
Currently working Incharge Of Utilities
Utilities
Erection and Commissioning Experience of Utilities, Sea Water Rivers osmosis System, Water tube boilers of 65 t/hr steam production,De-mineralization Unit by electro deionization process, Cooling Towers,Raw Water Treatment & Fire Water & Instrument air Compressors.
FOCUSED AREA
Water Treatment Unit (Reverse Osmosis)
All reverse osmosis based on PLC operated system
Pretreatment with Clarification (Capacity 750,000 GPD of two unit) by coagulation, flocculation by dissolved air filtration (DAF) and sedimentation, Filtration by sand filter and sea water reverse osmosis (SWRO) membrane.
Brackish water reverse osmosis (BWRO) membranes are used to make demin water having capacity of 365,000 GPD of two units.
Water Tube Boiler 65 Ton Steam Production
Three Units of Water tube boiler with 65 ton each steam capacity
Electro deionization
Electro De ionization (EDI) process to increase the water purification having capacity of 325,000 GPD of two units.
Air Compressor
Reciprocating compressors double acting double stage discharge pressure of 125PSI and flow 1200SCFM
Adsorption based dryer with desiccant for instrument air regeneration.
Cooling Water System
Cooling Tower (Induced Draft, Counter Flow), S.S. Removal Filters and GE chemicals injection system.
Fire Water System
Three electric pumps and two diesel engine pumps are employee of fire water network system having capacity of 1500 GPM of each pump.
Two jockey pumps are used to pressurize the fire water network system having capacity of 380GPM.
Professional Experience Utilities 07 Years)
Sr. No.
Name of organization/Company
Duration
01
Engro Polymer And Chemicals ( EPCL)
( Utilities /CCPP)
May 2013 till to May 2017
ENGRO POLYMER AND CHEMICALS LIMITED is well reputed & OSHAS certified also adopted PSM & PSRM system of DuPont, ISO certified (9000 &14001) company all international safety, environmental and quality standards
Currently I am Working as FIELD OPERATOR in Engro Polymer and Chemical Ltd Port Qasim at Utilities Plant.
As Control Room Operator Utilities/CCPP (Honey Well & Yamataki Control System)
Ensuring safe and smooth operation Utilities/CCPP unit by effectively handling all the operational activities via DCS.
Taking proactive actions from DCS to ensure smooth supply of all the utilities to the internal customers to avoid process upsets.
Handling emergencies and taking corrective actions as per emergency procedures to ensure emergency supply of all utilities and safe shut down of plant.
Ensuring safe, smooth and timely Start up/Shutdown of Utilities/CCPP unit.
Preparation of Daily Production Report for Utilities/CCPP.
Logging of parameters of all the running equipment’s and reporting the abnormalities.
Reviewing last 24hrs trends of critical parameters of DCS and preparing data to be presented in monthly reliability meeting.
Taking part in turn around planning.
Coordinating with other units Control room operators to handle emergencies related to utilities at their units.
Monitoring of 6.6kV switchgear of general sub-station through SCADA.
STEAM TURBINE
Hangzhou steam turbine
Rated power 18 MW
Rotational speed 3000 rpm
High pressure turbine 03 stages
Low pressure turbine 08 stages
Water Treatment Unit
Raw water reservoir Demineralization unit, Cation/Anion Exchangers.
Cooling Water System
Cooling Tower (Induced Draft,Counter Flow)S.S. Removal Filters andBuckmanChmicals
Diesel Engine Generator
Emergency diesel engine generator with capacity of 1.5 MW
Waste Water Treatment Unit
Flocculation, coagulation, reactivators.
Controlling the NEQS limits in the final sea water.
Effluent Management System
Neutralization Tanks,Effluent Water Handling Tanks, Evaporation Ponds
Instrument &N2 Air
Six screw compressors of capacity 2400 NMC/hr each. Two IA Dryers,
Fire Water System
Fire Water Storage Tanks, Fire Water Pressurization Pumps, Fire Hydrants & Fixed
Monitors.
Package Boiler and Waste Heat Boiler
16 Ton/Hr and 14 Ton/Hr Respectively
Responsibilities
Follows all plant safety, environmental and operating procedures
Monitors equipment operations, observe pressure, temperature, level, flow and other parameters and perform regular unit checks in order to ensure that all equipment are operating according to their defined operating range
Prepares equipment for emergency and planned shutdowns
Shuts down and starts up equipment including compressors, pumps, vessels etc according to operational requirements
Conduct various checks of area and equipment including pumps, compressors and vessels operating parameters like levels, temperatures, flow and pressure to make sure they are within their defined operating range
Perform trouble shooting of the equipment and first line maintenance for process optimization
Generate maintenance work order requests and assist with priorities to address process and equipment issues
Takes daily readings of the plant operating data and files the log sheet
Maintain a clean and neat work area
Respond timely to process upsets / emergencies that occur
Be able to troubleshoot simple process problems and suggest solution
Sr. No.
Name of organization/Company
Duration
01
Engro Fertilizer And Chemicals
( Utilities /CCPP)
2011 to 2013
Jan 2011 to May 2013 in Engro Chemical Pakistan
Limited,SnamProgett’s world’s largest Urea,Manufacturing Plant of 3835 Met/Day.(Enven
1.3 Project)
Company is ISO-9001: 2000, ISO-14001: 2004, OHSAS 18001:1999 Certified and adopted PSM & PSRM system of DuPont.
ENGRO FERTILIZER AND CHEMICALS LIMITED is well reputed & OSHAS certified also adopted PSM & PSRM system of DuPont, ISO certified (9000 &14001) company all international safety, environmental and quality standards
I worked there for 2 years as FIELD OPERATOR in Engro Fertilizer and Chemical Ltd Dharki atUtilities and AmmoniaPlant.
ERECTION COMMISIONING OF UTILITIES ( ECPL)
Reverse Osmosis
Instrument air centrifugal compressor,
Demineralization Plant
Steam Turbine Driven Pumps
Cooling Tower with Buckman Chemicals
Nitrogen Generation Unit (Cryogenic Process)
Raw water Treatment
Potable water system
Unloading & handling of H2So4, NaoH, NaoCl,Cl2, N2
Firewater
Chillers &Diesel Driven Emergency Generator.
Air blowing and nitrogen purging of lines
Hydro test of vessels and lines,
Punch listing done in commissioning
Start up & Shut down of various types of Pumps, Compressors, Steam Turbine, Reverse Osmosis,Chillers, Diesel Engine & other Rotary Equipments used in Chemical Industries.
EXPERIENCE OF THE FOLLOWING ( ECPL ).
Reverse Osmosis
Two Unit Of Reverse Osmosis with Buffer Tank,Sand,Bag and Cartridge Filter.
CIP done with Acidic and Alkaline Chemicals
Water Treatment Unit
Raw water reservoir Demineralization unit, Cation/Anion Exchanger, Degassifier, Demin water storage tank, Polish Water unit and storage tank.
Cooling Water System
14 Cell Cooling Tower (Induced Draft, Counter Flow), S.S. Removal Filters and Buckman Chemicals injection system
Electrochlorination
Sodium Hypochloride is produced
Storage Tank capacity is 20m3
Cleaning of Electrolyser is done with HCL
Nitrogen
Nitrogen by Crygenic Process
CO2 Absorber and Stripper
Absorber with sieve trays column and Stripper with Pall ring
Boiler Feed Water
Very High Pressure (148Kg/cm) Boiler Feed Water Pumps.
One turbine (Back pressure) driven and two motor driven pumps with Dearation system
Instrument Air System
This system consists of two centrifugal compressors (3 stages) having capacity of 3300 NMC/Hr (in engro chemical) and having air dryer system of 2000 NMC/Hr.
TRAINING AND SKILLS ALSO SAFETY CONSCIOUS
HSE AND TRAININGs:
Two Days Training of Fire Fighting (practical)From PAKISTAN NAVY(PNS) Karachi
Having experience with highly reputable organizations of Pakistan I have gone through several SAFETY HEALTH AND ENVIRONMENT related procedures and practices below. Emission and Effluent control system obeying NEQS.
Practical demonstration through fire drills and Emergency Response Plan.
Fire Fighting Techniques depending on Fire Classes regarding their appropriate extinguishing media.
Use and limitations of various types of Personal Protective Equipment..
Permit to work system.(including hot work, cold work & entry in confined places)
Reporting of learning events and unsafe acts.
Process Hazard Analysis. (PHA)
Work permit skill certified.
Process safety and risk management (PSRM) certified as per DUPOND.
ISO 14001 training on Environment.
ISO 9001 training on Quality management.
Personal Safety and Management training
Job Safety and Analysis training and its implementation
Training on Management courses how to get full out of your sub-ordinate during work..
Handsome Safety awareness against personal as well as plant safety
I am also the member of Safety Squad Having Fire fighting training & use of (PPE`S). Heavy VCM & Cl2 Leakage attended.
I have good knowledge of handing over and taking over Work permit.
Compressors
Steam Turbine
Centrifugal / P.D. Pumps
Valves
Process control