Power Plant Engineer

D.SURIYAKUMAR. Mobile: 91-994******* / 097******** E- Mail :******************@*****.***, *******.****@*****.*** Present address: No.15, Bajaj Nagar, First St, . Korattur, Chennai – 600076. PROFESSIONAL SUMMARY:

I am Graduate in Mechanical engineering having BOE certificate with 16 years O&M experience in handling of larger thermal power plant and associated project management activities with highest capacity of 2400MW and 10 years in various industry such as engineering & shipping.

Have total 26 years of progressive leadership. Have various industrial expertises’ starting from Technical to Human Resources and Administration. Fore seen thinking, developing and implementing the organization strategic plans. Hansom skills in professional skill development, resources planning, project management & Liaison skill, leader ship, interpersonal and motivation skills. Good communicator with management skills, strong analytical & problem solving abilities.

Having abundant experience in oil/coal fired sub and super critical boilers O&M (AFBC, CFBC& PF), CHP, AHP, water treatment plants (Desalination, STP and ETP) and BOP plant response and corrective action. Various process plants Utility equipments maintenance, trouble shoot and process improvements. I had experience in MIS reporting of SAP system of large industry, Preventive and Predictive maintenance and planning of production activities. Vendor negotiation, procurement and inventory control. Team building and co-ordinate with various industry customers and government agencies for smooth O&M.

GROWTH PATH

Sl.No. Period of service Rate Employer Name Industry

1

From Sep.2015

Head operations

RIMPL

Power/service

2

From Mar.2012 to Aug.2015

Project Manager O&M.

(Hofincons Infotech & Ind. services)

Power

3

From June 2006 to Feb 2012

Plant Manager.

(OEG. India Ltd.)

Power

4

From Apr. 2002 to June 2006

TCR. In charge

(Ministry of energy- Kuwait)

Power

5

From Jan. 2001 to April. 2002

Service engineer.

(AEAM Enviro maintenance)

Power/Water treatment plant

6

From June.1997 to Jan. 2001

Marine engineer.

(ETA shipping & Nico international)

Shipping

7

From 0ct. 1991- Mar. 1997

Sr.Engineer.

(Indian coast Guard)

shipping

8

From May 1990 sep.1991

Q.C. supervisor.

(Sunjal Eng.Pvt. Ltd.)

Engineering

TECHANICAL QALIFICATION. 1. AMIE in Mechanical Engineering- 2004 (Degree). 2. Diploma in Marine Engineering-1992. 3. DME-1990.

TECHANICAL COURSE CERTIFICATION AND CREDENTIAL

TPM, Effective Communication skills, first aid, Personnel survival techniques from NIPM.

DNV and BV certified internal auditor for IMS system.

Practical vibration analysis from SKF.

BOE certified engineer and OEM Trained service engineer for Man B&W and M TU diesel engines.

MSF distillation plant operation and commissioning by DOOSAN Korea.

5S Technique and kaizen.

Fire prevention and fire fighting from NIPM (DGS, Ministry of surface transport, Government of INDIA).

RECENT COMPANIES ASSIGNMENTS:

ENTRUST AS A HEAD OPERATIONS (RIMPL)- Since Sep.2015

Manage overall business segment including business development, planning and managing the required resources for power plants WTP, ETP and STP plants.

Develops and optimizes suitable local organization structures based on overall processes requirements. Understandings of the customer’s needs issues and priorities through routinely seeking customer feedback and take corrective action. Made complete site study and submitted O&M proposal for Mansa, Talwandi 1880 MW, Balco (CORPA) PF boiler power plants. Review existing company policies, procedures, organizational structure, recommend and implement agreed changes to allow for future growth along with management.

ENTRUST AS A PROJECT MANAGER (HOFINCONS A QUESS GROUPS FROM CANADA)- Period Mar.2012 to Aug. 2015.

Maintenance of mechanical, E&I sites of Refineries and Plan, execute & manage the O&M of Power Plants. As a Senior manager taken care maintenance of 2*600 MW (PF Boiler, Steam flow-2028 TPH, steam pressure-175 Kg/cm2, steam temperature-541 degree Celsius, sub critical, normal circulation, dry bottom, single drum, reheat, balance draft and tandem shaft with LP, IP, LPT-A, LPT-B & with regenerative extraction system with LP & HP heaters, LP & HP bypass valve controls, NCDT cooling tower and Grinding roller coal mill, ) lanco power plant in Udupi and exposure to operation activities this plant. Provided pre-commissioning support to 2*660MW (PF boiler) for TPCL power plant in Nellore. Project Planning, evaluation, scheduling, estimation, manpower assessment, make BOQ for power plants O&M and guide the BD team for new proposal assessment. Sourcing, negotiating, validating and managing the purchase of products and services as per company procedure. Make FPA and Annual operating plan and adhering to the project running cost as per FPA. Provide required technical solution and regularly conduct technical audit for various O&M plants. Train the professional for PF, AFBC & CFBC Boiler regard to Plant malfunction, Plant response and operator’s actions and mitigating plant emergencies.

Participate bid evaluation meeting and kickoff meeting for new plant induction, mobilized few power plants.

ENTRUST AS A SITE MANAGER (OEG)-Period Jun.2006 to Feb.2012

Responsible for the safe, efficient, cost effective and reliable O&M of CFBC, AFBC&WHRB power plants up to 220 MW size and operation and maintenance of large size diesel power plants Ex.18V46 WATSILA ENGINES with plant capacity of 105.66 MW.

Responsible for leading proactive and enthusiastic safety culture in the plant ensuring that all people working in the Plant will operate within safety and environmental guidelines.

Working very closely with the site Team and implementing the best O&M practices to bring a sustainable reliability of the Plant with increase in operational efficiency and to reduce aux power and heat rate.

Setting the plant performance targets and achieving them at par with KPI. Drive continual improvement program for the plant. Implementing various standards like ISO, OHSAS etc.

Ensure site team review meeting, departmental meeting and Monthly EHS meeting conducted in time. Preparation of annual Maintenance budget and maintain budgetary control for Maintenance of equipment's, Implementation of Autonomous Maintenance and training of operators/ technician/ contract manpower. Inspection of spares and raw material there by Minimize the wastage and rejection, adopting techniques of, 5S, TPM, Lean manufacturing, Kaizen etc, thereby reducing the production cost.

Ensure effective planning & execution of Predictive / annual shutdown /Preventive/Break down maintenance of thermal and diesel power plants.

Handling the Commercial issues, which include Electricity Trading, Budgeting, and liaison with Local Government authority such as EB, PCB and IBR.

ENTRUST AS A thermal control room in charge (MEW Kuwait)-Period Apl.2002 to Jun.2006

Served in SABIYA POWER PLANT which has been designed to operate the entire plant by REMOTE operation through satellite. Having hands on experience in DCS system for handling the plant emergencies of below plant. Boiler Spec: Make-Mitsubushi, Steam flow 990TPH, Temp 540 degree, Pressure 145 Bar, Reheat, APH, PSH, SSH & FSH with Flue gas recirculation fan for RH control. Turbine Spec- Make-Mitsubushi, capacity-300MW, Tandem shaft arrangement with HP, IP& LP turbines, LP& HP bypass valve controls, EHC turbine governing, Regenerative LP & HP heaters with turbine extraction system, liquid ring vacuum pump incorporated surface condenser. Other Inbuilt control feature like Fast cut back, Runback operations of boiler equipments, Vacuum unloader, IPR, turbine rotor stress controller to mitigate plant emergencies. Auto guide unit start up and shut down feature control system.

1. To manage and deliver all the TCR operational, routine & annual maintenance activities.

2. To manage all maintenance activities in the plant to ensure adherence to production schedules and maximize productivity. 3. Responsible for coordinating, executing, reviewing and reporting site progress, MTTBF and Overall equipment effectiveness.

4. Coordination with contractor, commissioning team and project team & Monitor sub-contractors, site team, and vendor manpower at site.

5. Ensure QA/QC, EHS requirement as per company quality & safety policies and issue of work permit.

6. Maintain and monitor quality standards and documentation of the same.

7. Preparation and implementation of Standard operating Procedures (SOP) of all equipment of the plant.

8. During normal running of the plant, optimizing all the operation parameters to reduce Aux power consumption, specific oil consumption, and heat rate their by increasing the plant efficiency. 9. Coordinating with operation team during start- ups, shut downs and emergency conditions of the plant.

10. Identifying the defects for rectification in the Boiler & utility for safe and trouble free operation.

11. Preparation of safety checks list, and Dos and Don’ts for all plant operation activities.

PAST EXP. CONSOLIDATE -Period May.1990 to Mar.2002

1.Over a decade Hands on experience in operation and maintenance of shipping industry equipments such as Diesel engines, CPP, Stabilizer, DG sets, Skimmer, oily bilge separator, Various screw pumps, Sulzer RND 90 and Man B&W diesel engines of 60000 BHP capacity. Utilities like Chillers, Boilers/ HVAC systems, Water treatment, RO, ETP plants, Fire Hydrant system, Heat Exchanger, pumps, cooling towers, N2 & chilled water plant, vacuum pump, fire hydrant system etc. 2. Maintenance of various utility equipments like AC and refrigeration system, cold storage rooms, surface condenser and heat exchanger repair work filter press, sand blasting equipment, hydraulic and pneumatic system trouble shoots and material handling equipments such as fork lift, Hydra & cranes, 3. Rotating equipment maintenance such as centrifugal and reciprocating compressor of larger size, Turbine, turbo driven pumps, Diesel engines, compressor, various types of pumps, Gearbox, fans, ball mill, crushers, conveyors, classifier, centrifuge, cyclone separators, feeders, spreaders and agitators, blowers, hydraulic motors, mooring winch servicing, Gear box, & hydraulic rams servicing. 4.ETP,STP plant operation and trouble shoot, erection of diffuser, aerator for ETP plants and having ample experience in desalination plant such as RO, MSF type plants and Evaporator used in ships. 5. Extended commissioning and operation support for 3*210 MW, TNEB plant, BHEL make PF boilers with Bowl coal mill, and having hands on experience in DCS operation of these boilers. 6. Planning of spares, tools, and manpower for off-shore maintenance activities in ships, rigs and barge. 7. Anticipate issues that may impact schedule, timelines and any variation to the scope thereby increasing the project cost and plan for contingencies for both time and cost for smooth work execution on site Interface with client on a regular basis and set correct expectations and meet the expectation. 8. Monitoring and maintaining the project schedule including scheduling manpower and deliveries with the EPC, ensuring all quality related checklist is followed for every activity and the project is within the budget.

Key skills and strengths:

O&M of major power plant, Project status review, improving operational efficiency, quality control, Budget control and taking suitable corrective measures, energy conservation and training of sub-ordinate.

Project Management (involved in project activities of Nico salala, JKPM and SBQ power plants), planning, scheduling, monitoring through management tools such as MAMA Pro and ERP.

Carried out Major overhaul of 48000Hrs and 60000Hrs of 18V46 watsila engines, major maintenance and overhaul activities for Pielstic, MTU, MAN B&W, Sulzer and Yanmar diesel engines. Having expertise in ABB Turbo charger overhauling for larger Diesel engines.

Rotating equipment diagnoses, service expertise and exposure to CM & ALIGNMENT of the same.

Ensuring QHES (Quality, health, environment and safety system) and its drive in various O&M sites).

Achievements:

Commissioned 300 x 8 MW BOILER & STEAM TURBINE, and 12.5 x 4 IMGPD desalination plant with re-carbonization system in ministry of Energy (Kuwait). Handled major overhaul activities of 300 MW Mitsubishi and 30MW Siemens turbines.

Successfully implemented ISO and 5S system across 60% of O&M sites in Hofincons.

Successfully took over two power projects from pre commissioning to COD Stage in liaison with client and OEM (CFBC Boiler from Thermax and AFBC Boiler from CVL (90MW) is the highest capacity).

Handled many shutdown activities of major power plants, typical example in one of the cogeneration plant brought down shutdown cost about 20% from the budgeted value.

Conduct training to sub-ordinates in various O&M sites in Hofincons ( Vedanta, chettinadu cements, JK Paper, Aditya birla and Lanco) and increased sub-ordinates skill level.

PERSONAL DOSSIER

Date of Birth: 15th Apl.1972. Languages Known: Tamil & English (Read and write), Hindi, Malayalam, Kannada & Telugu (Speak). Pass Port No. & Date of issue: G9819882 & 05.08.2008.

Present Salary : 11.50 lacks plus performance linked bonus Notice period : 30 days

Contact this candidate