Production, Maintenance, Project and Continuous Improvement (WCM, TPM)

Albino Leal Princeton, NJ

Bachelor, Mechanical Engineering M 609-***-****

******.****@*****.***

PRODUCTION, PROJECT AND MAINTENANCE MANAGEMENT

Results-driven professional highly experienced in Production and Maintenance activities.

Extensive background working for Global Corporations such as Colgate-Palmolive and Tetra Pak.

Skilled in Global Sourcing/Supply Chain, Contracting, Relationship Management and Project Management within lean operating environments.

Strong project management and participative leadership skills that enable the achievement of optimal results and continuous improvement.

Great at leading programs/program teams, negotiating, problem solving, managing change and building strong alliances.

Career Progression

Leng D’Or, NJ, USA March 2017- Present

Maintenance & Engineering Manager USA,

Responsible for all Maintenance activities in both USA Plants, in Cranbury and West Ferris, NJ.

Responsible for all Investment Projects in Both USA Plants.

-Supervise hourly production maintenance mechanics

-Perform set-ups, troubleshoot and repair production lines in an efficient and safe manner

-Maintain equipment Preventative Maintenance scheduling

-Oversee the ordering and stocking of basic replacement parts

-Provide and implement improvements for on all equipment

-Facilitate and Support a safe working environment and maintain all safety certifications

Cytosorbents, NJ, USA

Production Supervisor April 2016- March 2017

Responsible for manufacturing Products according to company process, specifications and process; to make specified operating adjustments, record operating data, recommend improvements or modifications to equipment and process, packaging products or materials for storage or shipment and other production duties.

-Supervision of production staff

-Creating daily work schedule to meet output requirements

-Ensure employee adherence to company SOP’s and GMP guidelines

-Schedule Equipment Maintenance

-Assure adequate inventory of Raw Materials and Supplies

-Document and investigate deviations and non-conformance issues

-Ensure staff is properly trained in the job functions

-Participate in Engineering and Continuous Improvement Meetings

TetraPak Tubex, Lisbon, Portugal

Production and Maintenance Senior Manager October 2011 – Jun 2015

Managing all Production and Maintenance of the Straw Plant, leading a team of 25 technicians and reporting to the General Manager.

Main tasks included: Coordinating and Developing the Human Resources, Materials and Equipment’s for the production of Straws; ensuring that standards (both local and company Global, Iso’s, BRC’s), specifications, customer requirements and Factory Goals were met.

Business “owner” of targeted productivity, quality and Production Cost levels and of ensuring Equipment availability for continuous operation.

In charge of the annual Production, Maintenance and Investment Budgets.

WCM (World Class Manufacturing) Leader for the FI (Focus Improvement, Continuous Improvement), EM (Early Management, Projects, Investments) and the Training and Education Pillars.

Leader of the Plant and Maintenance Quality Teams.

Main Training at Tetra Pak:

PKE (Process Kaizen Engineer) in FI(Focus Improvement) /Cost

PKE in Autonomous Maintenance and Planned Maintenance

PKE in PM (Physical Modeling) Analysis.

PKE in Early Management (Projects) t

Lean, Continuous Improvement Activities.

Main Achievements at Tetra Pak

Plant of the Year 2014!

JIPM award 2012

Equipment Efficiency (EE) increase from 72% in 2011 to 92% in 2014!

Hydro Aluminium Portalex, Lisbon, Portugal

Fabrication and Thermal Break Manager Jun 2007 – Jun 2010

Reporting to the Director of Manufacturing and leading a Team of 50 people.

Main responsibilities were to lead Production and manufacturing processes ensuring that goods and services were produced efficiently at the right cost and following internal and Global companies Quality levels.

In charge for Costs estimation for Fabricating Product/Model and for the Maintenance and improvements on the Environmental, Safety and Quality Standards in these Production areas.

Budelpack (ex-Colgate Palmolive Plant), Lisbon, Portugal

Maintenance and Project Manager Feb 2004 – May 2007

Leading all Plant Maintenance Activities and Plants Projects Implementation and Management.

Maintenance and Project Budgeting

Maintenance Team Development and Support

Support on TPM Activities

Colgate Palmolive, Lisbon, Portugal

Engineering Manager Feb 2002 to Feb 2004

Managing the Implementation of all Plant Investments and Projects.

Responsible for the Drawing Department.

Production Jr. Manager Feb 2000 to Feb 2002

Responsible for the Production of the Palletizing Team and the Personal Hygiene Team

Support for the Continuous Improvement Activities (TPM, 5 S’s, …)

Member of the Losses Elimination Team

Quality Facilitator on the Liquids Finishing Lines

Quality Standards Leader for Calibration and On Line Quality

Operational Teams Support and Development, mainly in Kaizen activities and TPM.

Planned Maintenance Coordinator Feb 1997 to Feb 2000

Working with the TPM (Total Productive Maintenance), responsible for the plant Planned Maintenance Activities and development.

Responsible for the implementation of a Computerized Maintenance and Management System (CMMS).

Elaboration and construction of all Planned Maintenance Activities, for all Plant Equipment, in collaboration with the Operational Teams, and the Central Maintenance Team.

Lever Industries, Lisbon, Portugal Jan 1996 – Jan 1997

Trainee at the Maintenance Team, working for the Certification Department on Quality Standards Implementation

Education:

Presently applying for MBA – Management, Florida Institute of Technology, USA

Bachelor of Mechanical Engineering ; Instituto Superior de Engenharia de Lisboa, Lisbon, Portugal

Certifications and Training:

WCM (World Class Manufacturing)Training, Tetra Pak

WCM Training, PKE in Focus Improvement / Costing, Tetra Pak

WCM Training, PKE in Autonomous Maintenance / Planned Maintenance, Tetra Pak

WCM Training, PKE in Physical Modeling Analysis, Tetra Pak

Project Management (Early Management)Training, Tetra Pak

Leadership Training

Natural language, Portuguese

High level English

Intermediate Level Spanish and French

SAP experience, Autocad, Navision, and the common Office Software

Additional Training: TQM, GMP, ISO, OSHA,BRC/IOP

Six Sigma and Lean Process Experience

Hobbies:

Jogging

Fishing

Scuba-Diving

Contact this candidate