Design Engineering

Mohan R S

Email- ***********@*****.***

Mobile no: +91-966*******

H-27-804, Sandeep Vihar, Seegehalli, Bangalore, Karnataka, India -560067

Profile Summary

I have over 3 years of experience working in design and FE analysis of mechanical components in commercial aircraft engines predominantly on LEAP, GE90 and P20.

In-depth knowledge of design and functionality of gas turbine engine.

Perform structural FEA analysis of High Pressure Compressor (HPC) components to assess and /or modify structural design of these components to meet the design requirements

Strong abilities in 2D and 3D FE analysis, LCF, Fracture Mechanics and Burst analysis.

Interpret, document, and review FE analysis results with peers and global stakeholders.

Provide component-level and/or system-level design recommendations to global stakeholders based on interpretation of analysis results

Have sound understanding of GD&T.

Effective communication and presentation skills.

Professional Experience

Design Engineer – GENERAL ELECTRIC (GE), Bangalore (July 2014 – Present)

~3 years of professional experience in designing and analysis of mechanical components of different aircraft engines. Good understanding of mechanical design processes and design for manufacturing.

Applied Six Sigma and statistical techniques to engineering design.

Some of the key projects undertaken at GE are:

LEAP High Pressure Compressor (HPC) Case Stress and LCF Analysis

Performed stress and LCF analysis for Global 3D model and Sub-models for FAA certification project.

Improved LCF life of HPC forward case by 300% through multiple design Iterations, using simplified 3D FEA model and hand calculations.

Prepared detailed analysis document and present it to Technical review panel.

Received Engineering Excellence Award & multiple Above and Beyond Award for demonstrating expertise in the design and ownership in stress analysis and improving the life of component.

LEAP High Pressure Compressor (HPC) Rotor Stress and LCF Analysis

Performed Stress and Modal analysis for LEAP HPC rotor components to support FAA certification.

Optimized HPC rotor components design for performance, weight and cost.

Actively participated in LEAP Cost Projects and Lead two LEAP Cost out Projects.

Design and FE analysis of Bolted Joints for High Pressure Compressor.

Have exposure for entire NPI program cycle (CDR, PDR, DDR, VDR, Cert Report).

Hardware Owner for GE90 Fan Rotor Components

Responsible for expeditiously delivering Design modifications, addressing issues related to manufacturability, service and repair for fan rotor components to reduce the engine wait time.

Provided quick engineering substantiation and developed repairs for fan rotor components to reduce the departure records, which improved the component turn-around time in the overhaul shop.

In-Depth knowledge of Service Engineering and currently working predominantly on DR’s, AOG’s, Shop Manuals, etc.

Enrolled for Rotor MRB Certification and have good knowledge of MRB Engineering.

Educational Credentials

M. Tech in Machine Design from Indian Institute of Technology – Madras, India

Scored: 8.6/10 (July 2012 – May 2014)

B. Tech in Mechanical Engineering from Jawaharlal Nehru Technological University – Hyderabad, India

Scored: 76% (July 2008 – May 2012)

Technical skills and Trainings

Delivering Customer Impact (DCI), a five-day leadership skill development program conducted by GE Global Learning, Crotonville.

As part of career development, I had completed Edison Conerstone Development program which had structured trainings on Engineering and Leadership skills.

MDF – 40 weeks training on mechanical design fundamentals

B-Course – 16 weeks training on fundamental concepts and their practical usage in Aviation Industry

GEnX and CT-7 Engine hardware familiarization course

Engineering Tools: Hypermesh, ANSYS, Solidworks, UG, Catia

Computer Language: C, MATLAB & PYTHON

Knowledge of general Machining Techniques and various manufacturing processes.

Understanding of design for manufacturing and the life cycle of mechanical components.

Knowledge of Six Sigma Processes; currently Green Belt Certified; on track to achieve Black Belt Certification.

Proficient in usage of MS Office software package (Outlook, Excel, Word, PowerPoint).

Achievements

Secured AIR 186 in GATE 2011, an all India examination for admission into post graduate education programs in India.

Champion Award: Awarded by GM-Aviation (GE) for leading efforts on business engagement activities.

Engineering Excellence Award: Contribution towards FAA Certification for LEAP HPC components

Well-Done Award: Reflected strong ability to learn & contributing to the success of projects

Publications

VIBRATION ANALYSIS OF A STEAM TURBINE BLADE: Published a paper in Inter Noise conference on Vibration and Acoustics, 16th-19th November 2014, Melbourne, Australia.

( https://www.acoustics.asn.au/conference_proceedings/INTERNOISE2014/papers/p138.pdf)

Social Activities

Coordinator, FIRE, (an NGO associated with ‘Nirmaan’) (2010-13)

Conducted workshops and competitive exams in government schools to reduce the dropout rate.

Prepared career charts in 8 different Indian languages and created awareness among students towards future prospects.

Initiated a School Adoption program which aimed at improving the quality of education and infrastructure in government schools.

Active member of GE-Volunteers team, Helped in cleaning and painting of Government schools.

Personal Interests

I love exploring new places, traveling, cycling, listening to music, etc.

Contact this candidate