Manager Injection Molding

RESUME

R.U. PRABHAKAR

*****************@*****.***

Whatsapp and Contact No: +91-994**-*****

Skype ID: ruprabhakar

Personal Profile

Dedicated and knowledgeable with over 24 years of experience in Production & Planning. 10 years of Plastic experience in Injection Moulding at a Plant Manager level. Earned the repute of a hardcore professional with multi skills and special talents in searching out opportunities for improvement, contributing to cost reduction, increased productivity, waste reduction, energy saving, procurement, inventory control and innovative solutions to a wide range of manufacturing problems including cost and productivity optimization, safety and environmental issues. In-depth knowledge of Plastic Moulding Technology with specialization in Plastic Injection Moulding.

Summary of Skills

Production Planning Strategy, Manufacturing Processes, Process Improvement, Problem analysis and resolution, Inventory control, SOP for production and procurement, Direct and coordinate plant operations within company policies and procedures, Maintain a clean and safe plant, Establish and Direct Plant Policies and Procedures, Responsible for Production Goals, Foster a well-trained and motivated staff, Confer with Department Heads to ensure coordination of Purchasing, Team work, Production, Sales and Shipping,

Select and train plant Supervisory and Technical staff, Conduct employee performance reviews, Schedule and conduct plant meetings, Budget and P&L responsibilities, Labour budget & adherence, staff planning and adjustments, Judgement and Decision making, Stress tolerance, Conflict management and Adaptability.

Professional Experience

Currently employed with Polypipe Middle East FZE, Dubai as Production Manager, since March 2016

Polypipe is a subsidiary of a leading UK manufacturer of water management solutions.

Extensive training program attended in Polypipe Horncastle UK.

Develop and execute production schedules based on business demands.

Control Inventory and Raw material handling.

Ensure safe work environment through implementation of safety awareness programs.

Cost, plan and control of operating budget.

Maximize effectiveness of Production team, Equipment and Materials to produce multi line products within planned schedules.

Production Manager, Meerakunj Plastics, Madurai from April 2014 to March 2016

Handled a team of 40 workmen. Production and Planning, Handled Microprocessor based machines ranging from 80 tons to 350 tons. It is the one of the biggest Household products manufacturer in southern part of India.

Production Manager, DANA PLAST LTD (Dana Group plc), LAGOS (NIGERIA) from April 2006 till March 2014

Handling of 56 nos. Moulding Machines and setting parameters to achieve optimum quality of highly sophisticated hot runner and conventional moulds.

Processing of 35 tons of material per day and handling of more than 400 local manpower.

Trial of New Molds. Trouble shooting of Moulds/Machines. Planning Production schedule, preventive & predictive maintenance of Moulds, Machines. Training & improvement of the local maintenance & production staff.

Meet the marketing department requirements quantity wise and colour wise on time.

Effective utilization of man, machine and material & systemizing production activities.

Maintain the utility like Compressor, Generator, Cooling tower etc...

Erection and Installation of various machines including Injection machines.

Team work & enhanced productivity by reducing cycle time.

Ensure optimum material consumption at lower specification limits.

Standardize process parameters for improved process capability.

Effective utilization of manpower for improved efficiency.

Improving customer satisfaction by timely supply of quality products.

Ensured cycle time reduction by modification in process and mold modification.

Asst. Manager – PLASTICS with VARROC ENGINEERING PVT LTD at AURANGABAD (2003-2006)

Varroc Engineering, a pioneer in plastic moulding and major suppliers to Indian Automobile Industries (Bajaj, Telco, Mahindra & Mahindra), Appliance Industries (Whirlpool, Videocon Appliances Ltd.)

Man Power handling & M/c wise production planning.

Processing and maintenance of 40 no of injection molding m/c.

By taking timely corrective & preventive action.

Controlling of wastage, monitoring energy consumption & reducing cost at all levels.

Trial new mold and preparing the process data sheet of new molds.

Ensuring safe working conditions & safely working on site. Implementing safety norms on the works shop floor.

Daily production & m/c breakdown report preparation and entry in the software copy.

Studies, investigation & improvement of process.

Planning & development of operation as well as according to KAIZEN system.

Meet out the target set by the management for all injection parts.

Meet the marketing department requirements quantity wise and colour wise on timely, every time.

Effective utilization of man, machine and material.

Executive – Production with V.I.P. Industries Ltd at Nagpur. (It is a group company of BLOW PLAST INDIA LTD) An ISO 9002 certified & Asia’s No. 1 luggage manufacturer, worked for 10 years (from October 1993-2003) Responsible towards INJECTION MOULDING & LUGGAGE ASSEMBLY DEPARTMENT.

Handled a team of 7 officers & 200 workmen. Production planning, Inventory control of raw materials and consumables. Ensuring effective utilization of machines. Implementation / maintaining ISO 9002 SYSTEM. Maintaining records as per ISO procedures to achieve quality. Handling of Microprocessor based Toshiba, Nissei, Kausy, Windsor make Injection moulding machines ranging from 80 tons to 1750 tons.

Man Power handling & Processing and maintenance of 45 no of injection molding & blow molding m/c independently in a shift.

By taking timely corrective & preventive action.

Controlling of wastage, monitoring energy consumption & reducing costs at all levels.

Trial new mold and preparing the process data sheet of new molds.

Daily production & m/c breakdown report preparation and entry in the software copy.

Studies, investigation & improvement of process. Taking independent responsibility of the shift.

Meet out the target set by the management for all injection & blow molding parts.

Effective utilization of man, machine and material.

Started career with M/S. OVERSEAS PLASTICS MOULDERS – Mumbai as PRODUCTION SUPERVISOR – one year (Aug’92 to Sep’93)

A company dedicated to custom moulding / tool room facilities at Andheri & Jogeshwari, Mumbai.

Major customers: Videocon, Onida, Prince Plastics, Nilkamal Plastics.

Machines capacities: 50 tons to 850 tons of Windsor, Nissei make.

Work force: around 200 and No. of machines: 25

Handling Moulding Machines and setting Moulding parameters to achieve optimum moulding quality of highly sophisticated hot runner and conventional moulds. Tool tryouts of New Moulds. Trouble shooting of Moulds/Machines. Planning production schedule. Successfully handled and processed Engineering plastics such as Nylon, Acetal, Polycarbonate, Acrylic, and ABS with minimum moulding wastage. Timely shipment of finished goods.

Knowledge Preview

Type of Machines handled

ENGEL 1000 Ton M/c’s and WINDSOR (SP & SPH SERIES) SERIES - 80 to 350 Ton M/c’s

FERROMATIKMILACRON - OMEGA,OMEGA3COLOUR,SIGMA&MAGNA 50 to 350 Ton M/c’s

Materials Processed

PP, PET, SAN, GPPS, PC, NYLON, HDPE, LDPE, LLDPE, SANTROPENE (RUBBER), ABS, etc.….

Moulds handled

SPLIT TYPE, CORE TYPE, HOT RUNNER, PET MOLD, ENGINEERING ITEM MOLD.

Type of product manufactures

Molded Engineering thermoplastics (Automobile parts, TV, AC, Washing Machine m/c parts etc.)

Pet perform and stretch blow of perform & Thermo ware products like Lunch Box, Ice Container etc

Household Injection Molded consumer products like Basket, Bin Buckets, Crates, Containers, Plates, Mugs, and Jars etc & Molded Plastic Furniture.

Educational Details

B.Sc : MADURAI KAMARAJ UNIVERSITY, MADURAI in 1990.

PGD-PPT CIPET : Post Graduate Diploma in Plastic Processing Technology at CIPET

(Central Institute of Plastics Engineering & Technology) from

Hyderabad in 1992.

Personal Details

Permanent Address : 6/1, New No 19, Krishnapuram second cross street, Madurai- 625 009

Tamil Nadu, India.

Marital status : Married

Sex : Male

Languages Known : English, Hindi, Tamil

Passport No / Expiry Date : M4283948 / 10.12.2024

Date of Birth : 18/07/1968

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