Mechanical engineer

MD. ALLAMGIR ANSARI

Street No. *, House No. **, Jalandhar Cantt., Punjab - 144005

Contact: +91-769******* E-mail: ************@*****.***

PRODUCTION MANAGEMENT PROFESSIONAL - FOUNDRY & MACHINING PROCESS

Offering 5+ years of experience, seeking challenging level assignments

PROFILE

Qualified professional with M.Tech. in Mechanical Engineering, offering 5+ years of experience in Production Planning, Operations, Process Controls, Material Management, Quality Assurance, Maintenance and Resource Management. Currently working as Foundry Engineer with V.K. Valves Pvt. Ltd.

Possess hands on experience in production planning, manpower supervision, cost reduction and process improvement in the manufacturing environment with extensive exposure to quality management techniques.

Excellence in Ferrous/Non-Ferrous Casting, QMS, TQM, ISO 9000. Skilled at CAPP, CAD/CAM, Integral Manufacturing System.

Strong understanding of manufacturing process, methods of assembly and process with extensive practical exposure to people and workplace management.

Thrive in a deadline intensive environment, multi-task, perform under pressure and meet deadlines. Ability to use sound judgment & decision-making skills and effectively perform in a self-directed environment.

Core Competencies

Production Management Operations Process Re-Engineering Casting Foundry Solutions Shift Management Quality Systems & Procedures Product Data Management Design & Development Product Development Regulatory Compliance Documentation/ Reports Cost Optimization Training & Development Crisis Management Analytical Skills

Knowledge Purview

Sand Testing such as Sieve Analysis, Loss on Ignition (LOI) Values, Acid Demand Value (ADV).

Compressive strength in measurement.

Checking of Microstructure & Test Certificate of Destructive Testing & Non-Destructive Testing.

Methoding of New Castings such as Gating System Design, Risering, Parting Line etc.

Expertise in following Material Grade and Molding Systems:

a.Material Grade: Nodular iron (SG400/15, SG450/10, SG500/7, SG600/3, SG800/2, GGG40.3), Grey iron (FG260, FG220, FG 300) & Steel (BS3100, IS 1030), EN 31.

b.Molding System Expertise: Furan sand system, Silicate bonded, sand system), CO2 molding core, making (Furan sand system, Part ABC), & closing. Operation of high pressure molding machines.

c.HFM 30, AGM 2040 Producing molds, placing of cores, changing the patterns, maintaining the mold height as per the process sheet.

Hands on experience in CNC & VMC Programming (at DOOSAN, MAZAK & HWACHEON).

Process Knowledge

• Advance Machining • Hybrid Machining • Micro-Machining & Nano-Finishing • Manufacturing & Casting •

PROFESSIONAL ACHIEVEMENTS

Distinction of reducing the Melting power consumption to 8 units/ ton of molten metal

Reduced:

a.The melting charge material cost by varying the charge material proportions

b.The melting rejection from 1.5% to 0.5%

Provided numerous suggestions to reduce the foundry rejection

CAREER HIGHLIGHTS

V. K. VALVES PVT. LTD. Since Jun’12

Foundry Engineer

Overall responsible for managing production planning and accountable for improving the quality of products & services.

Designing & developing process parameters, testing techniques and design changes to improve the quality of the production tools and reducing rate of rejection & re-work.

Formulating plan for implementing new process concepts for production optimization and develop guidelines for the sequencing of manufacturing activities on the shop floor.

Conceptualizing, implementing process modifications for optimizing resource utilization, maximizing productivity and adapts automated systems for streamlining operations to enhance operational efficiency.

Monitoring and improving operational efficiency for Induction Melting; Charge Calculation, Melt Composition Adjustments etc. as well as enhancing capacity utilization, reducing rejections and non-value added activities and logistics improvement.

Accountable for metal treatment, pouring, melting as well as quality & quantity of mould.

Shouldering the responsibilities of handling the sand plant activities including heat treatment activities like Annealing and Tempering. Centrifugal Casting and all other foundry related activities in Grey Iron or S. G, Cu Alloy iron foundry.

Accountable for preparing daily melting schedule and ensuring correct preparations are made before pouring. Responsible for relining and sintering of induction furnace and operation of the induction furnace.

Implementing the system policy & procedures in the organization while outlining the steps to be taken in implementing maintenance program for smooth operations across the unit.

Judiciously deploying resources to optimize yield and achieve production targets within defined time and cost parameters.

Reviewing existing systems & procedures and design internal controls/quality audit checks for various operational areas for achieving higher operational efficiency, resource rationalization and cost reduction.

Ensuring implementation of various management systems such as Safety, 5S, ISO 9001 / 14001 / OHSAS 18001 etc. to meet production targets and product quality and achieve continual improvement.

Participating in quality circle activities and provide useful contribution to the cost saving activity by analyzing and solving some recurring problem of the plant. Attending TPM, ISO meetings & auditing for ISO documentation.

Preparing various reports/sheets like process sheet for each SG casting iron and Rolls, Gray Cast Iron, production schedule, back log report, produced report etc.

Lead, team and motivate the team members thereby increasing their productivity and profitability for the organization.

EDUCATIONAL CREDENTIALS

Master of Technology in Mechanical Engineering 2016

Global Tech Institute of Management

Bachelor of Technology in Mechanical Engineering 2012

Lovely Professional University

I.T. Skills:

Fanuc & Mitsubishi Programming Control

Solid – Works (Part Modeling)

Pro - Engineer 5.0 (Part Modeling)

Auto CAD (Drafting)

Trainings & Internships Undertaken

8 weeks training on Petroleum Production Planning. Gained insight on how to check the separation level of oil, water and gas

2 weeks Safety Training Course

Projects Completed

20 weeks project on Vehicle Moving on Compressed Air

Extra-Curricular Accolades

NCC (B & C ) certificate holder

University Level Volley Ball Certificate

PERSONAL DOSSIER

Date of Birth: 17th September, 1989

Languages Known: English, Hindi & Punjabi

References: Available on Request

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