Engineer Manager
Resume:
William P. Carr
Lovettsville, VA 20180
*********@*******.***
Summary
I am an accomplished engineer with a broad array of manufacturing experience encompassing concept product design to equipment design, as well as, daily involvement in challenging high volume manufacturing solutions. I am a seasoned individual with many years of exposure to highly dynamic work environments who enjoys analyzing, organizing, and implementing solutions that promote and instill a team involvement environment. I am highly motivated, innovative, analytical, and results oriented with a passion for efficient accomplishment of goals without sacrificing detail. Throughout my manufacturing career, I have overseen numerous engineering projects both as an individual contributor, as well as, management leadership roles of $MM capital acquistions / installations in multi facility environment encompassing both domestic and international support.
Professional Skills
Maintenance Manager Engineering Manager Design Engineer Manufacturing Engineering
Plant Engineering Structural Engineering Automation Design Equipment Upgrade
Equipment Installation Machine Troubleshooting Pneumatics Hydraulics
NDT Testing Fanuc Robot Training GD&T Carpentry / Construction
Electrical Fundamentals Continuous Improvement AutoCad Lean Manufacturing
OEE CATIA Quality SPC Microsoft Office
Equipsoft Maint. Mngt. Green Belt Shannon Tech. 7S Machining
TPM Kaizen Windchill Kanban
ANSI Y14.5 GRR, CP, CPK SAP OSHA / MSHA
Education
Bachelor of Science Mechanical Engineering, 1990, The Pennsylvania State University
Professional Experience
Stanley Black and Decker January 2017 - Present
Advanced Manufacturing Engineer / Project Engineer
Towson, MD
-Work with Design Engineers and plants’ Manufacturing/Quality engineers to assure Design for Manufacturability (DFM) at component and assembly levels through New Product Development (NPD) milestone processes.
-Work with plants’ Mfg/Quality Engineers and Production leaders in developing robust PFMEA, innovative jig/fixture/gaging/EOL tester design/development, fool-proof in-process quality control system, 1-pcs flow U-cell assembly mfg layout with 80% line balance, capacity and production ramp-up plan, and Assembly Quality Plan (AQP) through NPD to assure on time smooth new product production launch and on-going product quality at competitive costs and with justifiable adequate investment.
-Work with AME motor/tooling/process engineers and plants’ component mfg process engineers to assure component Design-for-Manufacturability (i.e. GD&T, mfg processes, tooling) and keep up Critical-to-Quality (CTQ) features’ 6-sigma scorecard (i.e. gaging, GRR and Process capability CP/CPk studies) integrity from MS1 and onward.
-Work with plant mfg/quality engineers, sourcing and material/production controllers to assure on-time ESL/MSL/Pilot builds.
-Work with both domestic and international plants’ Sourcing and New Product Sourcing (NPS) on NPD product cost and investment development and keep it updated from MS1 and onward.
-Lead product and component MvMvB studies with NPD program manager, Finance and NPS at MS1-2 to assure Total Cost benefit.
-Travel to both domestic and international manufacturing sites supporting capital aquisition purchase / runoff qualification / installation.
LafargeHolcim March 2016 – January 2017
Maintenance Supervisor
Hagerstown, MD
-Responsible for organizing, scheduling, and overseeing daily preventative maintenance activities.
-Supervise, inform, and develop / coach the maintenance staff to achieve the department goals in a safe manner to promote employee ownership.
-Ensure that employees observe / maintain safe work practices and perform work assignments within MSHA and company safety guidelines.
-Utilize SAP to complete records, forms, and other paperwork associated with maintenance activities to include time entry, notifications, orders, etc.
-Recommend, initiate / approve requisitions, PM orders / other associated SAP transactions to obtain required contractor services, equipment, and supplies.
-Evaluate, resolve problems, and coordinate maintenance work with other departments to support improving OEE and maximum production.
-Participate in the submission of annual budget and capital expenditures.
-Interact with procurement to ensure that all supplies are available when required.
-Asssist in the development and implementation of training plans for the maintenance staff.
-Member of the safety committee supporting compliance with all MSHA regulations.
Metal Powder Products March 2012 – March 2016
Engineering / Maintenance Manager
Saint Marys, PA
-Responsible for leading engineering, maintenance, and plant engineering activities supporting a 24 hour day to day union powdered metal manufacturing operation for the lawn / garden and automotive industry.
-Led successful installation of a $2M 750 ton Gasbarre powder compaction press increasing annual sales $10M.
-Implemented and maintain an equipment preventative maintenance program and daily work order delegation.
-Provide leadership and maintain an active role in promoting lean manufacturing and a TPM program.
-Prepare annual budget for capital expenditures, equipment / facility maintenance, and safety initiatives.
-Procure outside contractors, as needed, to support manufacturing and promote safety.
-Design management of all new construction with regard to the facility and large equipment moves or installations.
-Manage all safety / environmental engineering requirements supporting manufacturing.
-Member of the safety committee leading initiatives for compliance with all OSHA regulations.
Metaldyne Sintered Components Nov. 1992 - March 2012
Manufacturing Engineer / Project Engineer / Maintenance Engineer
Saint Marys, PA
-Conceptualized, designed, procured / created components, and assembled one-off automated machines and conveyorized lines supporting union in house secondary manufacturing and NDT testing to powdered metal components.
-Designed with CATIA 3D modeling for over 18 years on all equipment modifications and all in house automated equipment line builds.
-Created plant layouts for new stand alone and automated material handling equipment.
-Designed and detailed gages and fixtures necessary for part inspection integrated on automated conveying equipment.
-Led plant engineering personnel in the installation of new equipment and automated material handling.
-Participated in Kaizen events instructing principles of 7S, TPM, Kanban, O.E.E., etc.
-Provided classroom instruction to maintenance and setup personnel in the fundamental principles of industrial hydraulics.
-Led maintenance personnel in machine repair, rebuild, and upgrades to automated lines.
Designed and built specialized mobile lifting jib cranes necessary for the safe removal and installation of large sintering furnace muffles during rebuild.
-Procure outside contractors, as needed, to support manufacturing and promote safety.
-Designed and build of an electronic engine temperature control development prototype targeting both the domestic and international automotive market.
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