Quality Assurance Manufacturing

Resume

ANEESH SOMARAJAN Cell: 408-***-****

Authorized to work in the United States of America (EAD)

Personal Data:

Date of Birth: 05/14/1981

Education: B.Sc Polymer Chemistry

Total Experience: 15 Years (12 Yrs. Tyre Manufacturing QA + 3 Yrs. Plastic Manufacturing QA)

Sex: Male

Nationality: Indian

Marital Status: Married

Address For Communication:

201 W California Avenue

Apt#515

Sunnyvale, California 94086

Cell: 408-***-****

E-mail:

*******************@*****.***

Growth Path:

Mar’05 - Apr’10 : Supervisor-QA

May’10 - Sep’12: Sr. Supervisor –

Production

Oct’12 - Mar’13: Sr. Supervisor –

Conveyor Belting

Apr13 - Nov16: Officer QA

Key Result Areas:

Administration :

Handling the overall functioning of Quality Assurance department of a Tyre Plant which produces approx. 38000 Tyres per day. Convenes weekly meeting of all department heads with Plant head to discuss the quality performance.

OEM Co-ordination :

Coordinating the day to day functions related to Pre-Dispatch. Inspection (PDI) for OEMs, Quality Reports, Vendor Quality Rating & Customer satisfaction activities. Interact with prestigious OEMs like HERO, YAMAHA, BAJAJ, ROYAL ENFIELD, HYUNDAI, FORD, SUZUKI and NISSAN. Visit their assembly lines on regular intervals and receives feedback for improvement.

Quality Management :

Part of the team that implemented ISO: 9000, ISO/TS – 16949 and AS 9100 Quality Systems. Plans Audit in line with these requirements and ensures compliance. Plans Audit Parameter Frequency (APF) based on data analysis.

Team Management:

Directing and leading the supervisory staff. Imparting continuous on job training to the workforce for accomplishing greater operational effectiveness / efficiency. Working on talent pool and succession planning of the staff and technicians.

Production Planning:

Handled a team of 150 technicians – in the capacity of Senior Supervisor – Production. Able to interact effectively with the team. Able to plan the operations from mixing to dispatch based on the requirement.

OFFICER- QUALITY ASSURANCE – ANEESH S

. A Quality Assurance Officer with a diversity of experiences in Tyre and Plastic Manufacturing Industries. Seeking middle level management assignments in Production Planning Or Quality Assurance departments with a leading organization. A skillful problem solver with 15 Years of Production and QA work experience with emphasis on investigating, troubleshooting and implementing process improvements

RECENT EXPERIENCE

Employer : MRF Tyres LTD (India)

Designation : Officer – Quality Assurance

Duration : March 2005 to November 2016

Company Profile: MRF Tyres LTD is India’s largest Tyre Manufacturer and exports Tyres to 65 Countries Worldwide including TOP Vehicle Manufacturing Companies. MRF is recognized for its drive towards continuous quality improvement and customer satisfaction. It has won the JD Power award not once but 10 times till date. It has also won the TNS and CAPEXIL awards for being voted as the most trusted Tyre company in India.

JOB PROFILE

A “Performance Driven Professional” with hands on experience of nearly 12 years in:

-Production Planning & Control - Industrial Relations

-Quality Assurance & Control - Team Management

-Quality Assurance Audits - Defect Elimination & CAPA

-Data Analysis - SPC & other QC Tools

-5S & Kaizen - Poka-Yoke

-Conveyor Belting

-7 QC Tools

Auditing the process and equipment’s. Active member of Internal Audit & performing various activity of audit i.e. check list, NC conformation, meeting, audit report.

Handling the Additional responsibility of OEM handling – PDI, Customer feedback receiving, OEM assembly line Support inspection etc.

Proven abilities in enhancing production process, optimizing resource & capacity utilization, escalation

Productivity & operational efficiencies; while curtailing costs & expenses.

Understanding of implementing various Health & Safety Methods at work place; maintaining sound environmental & safety conditions

Monitoring and controlling defects in process. Analysis of root cause of major deviation.

Reporting and initiation of corrective action for major deviation.

Submission of weekly/monthly reports on employee rating, various storage area study, plant quality rating, quality observation & violation etc.

Update & review SOP, QA-Manual, Procedure Other supporting document & forms. Update all document as per international Standard HMP & GMP.

Supervising the quality standards at all stages of production i.e. input, in-process and output, in conformance with ISO, QS-9000, and TS-16949 norms, to ensure the release of best quality product to the market.

Audit by Sampling Method at final finish dept.

Monitoring & control '’Weekly Mould inspection’ &.Also check first round & last round of curing press gives feedback reports to production.

Maintaining statistical process control (SPC) charts and follows up for improvements.

Handle Internal-External customer complaints, find root cause of action & CAPA.

Sampling, Testing and Releasing of the Raw Materials and In process Materials.

Preparation of supplier Quality Assessment reports.

Actively involved in various function of QA i.e. Kaizen, Quality Circle, suggestion scheme & much more.

To provide counseling to personnel for attaining the best quality.

Excellent Manpower handling (Team of 150 members), Planning, Allotment, Achieving Production Target, Material Arrangement.

Machinary Knowledge :- Extruder, Fabric Calendaring for Tyres, Tyre Building/Curing Machine, Banbury, Uniformity, Balancing

PREVIOUS EXPERIENCE

Employer : Cigfil LTD, Polymer Division (India)

Designation : QA Supervisor

Duration : From December 2001 to Feb 2005

Company profile: Cigfil, a fast growing industrial Group, located in Bangalore, India, first started its flagship Division – Cigarette Filter manufacturing - in the year 1970. With its constant diversification into Polymer, Packaging, Apparels, Food Processing, Personal Care Products and Logistics

JOB PROFILE

Plastic Processing and Manufacturing of Polypropylene Reinforced Oven Sack

Auditing the process and equipment’s.

Monitoring and controlling defects in process.

Reporting and initiation of corrective action for major deviation

Root cause Analysis of major deviation.

To provide counseling to personnel for attaining the best quality.

Audit by Sampling Method at final finish dept.

Check packaging materials like wrapping films, Label of different types.

Control on line activity of packaging.

Machinery Knowledge: - Plastic Extruder, Power looms.

ACADEMIC PROFILE

B.Sc. in Polymer Chemistry from Kerala University, India in 2001 obtaining 55%

INDUSTRIAL VISIT :-

1. Honda Scooters and Motors, India

2. Ford India

3. Hyundai India

4. Yamaha Motorcycles, India

IT SKILLS:

INTERNET OPERATIONS

M.S.OFFICE (MS-Word, Ms-Excel, MS-Power Point

SAP- End user.

DECLARATION:

I do hereby declare that the above-mentioned information is true to the best of my knowledge & belief.

Aneesh Somarajan

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