Maintenance Engineer

Timothy J Boomer

*** ********** ******

Lyman, SC, 29365

Home 864-***-****

Cell 864-***-****

********@*******.***

Objective

Seeking to secure an exciting and innovative position with a growth oriented company that will provide an opportunity to utilize my management skills and problem solving techniques as well as offer an opportunity

For professional advancement. Accomplished team builder, adept at developing and guiding diverse teams to deliver top performance. Proven capability to juggle multiple assignments while maintaining the highest standards of quality, budget performance and on-time completion

PROFESSIONAL EXPERIENCE

February 2016 - Current

Lear Corporation

Plant Technical Manager (Maintenance & Facility Manager)

Responsible for the maintenance, repairs, installation and improvement of six conveyor lines with full automated equipment and support systems

Implementation and developing of 3 crew maintenance staff across 6.5 days a week

Responsible for preventive maintenance program for plant equipment, machinery and related facilities; identify equipment maintenance needs; record mechanical equipment readings; ensure accuracy of records kept.

Responsible for supervision over daily work, integrating internal resources to make P-FMEA and control plans during production

Assist suppliers in the understanding of controls specifications and best practices

Conduct and arranged for worker training in safety, repair, or maintenance techniques, operational procedures, or equipment use

Project Management, Lean Manufacturing, Coast Reduction Strategies

Manufacturing Process Improvements, Equipment Redesign/Modification

Direct involvement with safety systems as it relates to maintenance (supervision), such as LOTO

Coordinated and scheduled maintenance activities across a three - shift operation

Managed maintenance and production supervisors

Develop and implement a lubrication system that covers the plants needs by identifying and correcting bad actors.

Assisted and directed maintenance tech in troubleshooting for the PLC and control system.

Responsible for maintaining Budget for Labor, Spare parts crib, MRO & Outside service

Lead the PM and PDM programs to a 90% return for the yearly

Ensured that all preventive, predictive and other maintenance systems are adhered to and properly performed for all machinery, equipment and buildings. This includes the maintenance of All automated systems, lasers, fork trucks, welding equipment and other manufacturing equipment

Set up and develop a contingency plan for all automated equipment.

Monitored employees' work levels and review work performance

Investigated accidents or injuries and prepare reports of findings

Conduct and arranged for worker training in safety, repair, or maintenance techniques, operational procedures, or equipment use.

Planning and scheduling of maintenance work orders

Planned weekend/shutdown Preventative Maintenance activities.

June 2015 - February 2016

BMW – Paint Shop

Controls Engineer Planner (Contract)

Review and update controls related specifications and bid packages

Assist suppliers in the understanding of controls specifications and best practices

Review controls documents submitted by suppliers such as E-Plan drawings, PLC programs, and HMI software for compliance with specifications and best practices.

Review electrical installations for compliance with NEC, other industry best practices, and specifications

Assist in the development of project punch lists and the resolution of punch list items.

Provide technical support and training for production / ESA teams on

new equipment installations and process equipment modifications throughout Paint Shop.

Coordinate specialized training with outside suppliers on new equipment, and process/ maintenance improvement projects

Monitor activities of contractors in engineering and installing new equipment projects

Support Plant / Paint Shop targets and goals: Production, Quality, Safety, Associate, and Citizenship.

Develop/ maintain electrical and mechanical specifications of Paint Shop production/ process equipment (i.e. conveyors, robots, skids, air supply units, process ovens).

Facilitate project meetings with suppliers and team members

Create reports, maintain project time line and keep projects on schedule

Provide constant feedback to management of project status

Work in a team environment to develop and oversee equipment installation and process enhancement projects to support Department goals and targets.

Provide controls expertise in the creation of bid packages for upcoming projects using best practice standards and Paint Shop Specifications.

Provide controls expertise while working with suppliers and other team members during all phases of project execution and system acceptance.

Self-manage and oversees the execution of smaller projects particularly when they are controls related.

June 2015 –July 2014

Wilbert Plastic Services

Maintenance Engineer & Manager

Responsible for the maintenance, repairs, installation and improvement of Plastic injection equipment and support systems and developing the maintenance team

Responsible for implement programs to eliminate identified problems, to improve labor utilization, upgrade facilities, and reduce costs.

Conduct and arranged for worker training in safety, repair, or maintenance techniques, operational procedures, or equipment use

Responsible for providing leadership to the maintenance personnel in all trades

Project Management, Lean Manufacturing, Coast Reduction Strategies

Manufacturing Process Improvements, Equipment Redesign/Modification

Direct involvement with safety systems as it relates to maintenance (supervision), such as LOTO

Coordinated and scheduled maintenance activities across a three - shift operation.

Managed maintenance and production supervisors

Responsible for providing leadership to the maintenance personnel in all trades

Planning, Tracking and scheduling of maintenance work orders

Leading department employees and contractors to complete work safely and with precision

Develop and implement a lubrication system that covers the plants needs by identifying and correcting bad actors

Electrical troubleshooting

Maintenance on Plastic Injection Mold machines

Provided maintenance and troubleshooting for the PLC and control system

Responsible for maintaining Budget for Labor, Spare parts crib, MRO & Outside service

Management of change, Process Safety Information updates

Created and oversee maintenance systems for all equipment

Lead the PM and PDM programs to a 98% return for the yearly

Assigned resources to create value through lower cost and innovation

Planned weekend/shutdown Preventative Maintenance activities

Ensured that all preventive, predictive and other maintenance systems are adhered to and properly performed for all machinery, equipment and buildings. This includes the maintenance of stamping presses, lasers, press brakes, fork trucks, welding equipment and other manufacturing equipment

Determined schedules, sequences, and assignments for work activities, based on work priority, quantity of equipment, and skill of personnel

Monitored employees' work levels and review work performance

Monitored tool and part inventories and the condition and maintenance of shops to ensure adequate working conditions

Investigated accidents or injuries and prepare reports of findings

Compiled operational or personnel records, such as time and production records, inventory data, repair or maintenance statistics, or test results

Developed, implement, and evaluate maintenance policies and procedures

Assistant Chair for the Ergonomic committee

December - 2012 – July 2014

Magna Exteriors & Interiors

Maintenance - Engineer, Manager

Project Management, Lean Manufacturing, Coast Reduction Strategies

Manufacturing Process Improvements, Equipment Redesign/Modification

Coordinated and scheduled maintenance activities across a four - shift operation.

Managed maintenance and production supervisors

Responsible for providing leadership to the maintenance personnel in all trades

Planning and scheduling of maintenance work orders

Leading department employees and contractors to complete work safely and with precision

Develop and implement a lubrication system that covers the plants needs by identifying and correcting bad actors

Electrical troubleshooting

Maintenance on Plastic injection molding machines

Provided maintenance for the PLC and control system

Responsible for maintaining Budget for Labor, Spare parts crib, MRO & Outside service

Management of change, Process Safety Information updates

Created and oversee maintenance systems for all equipment

Lead the PM and PDM programs to a 98% return for the yearly

Assigned resources to create value through lower cost and innovation

Planned weekend/shutdown Preventative Maintenance activities.

Ensured that all preventive, predictive and other maintenance systems are adhered to and properly performed for all machinery, equipment and buildings. This includes the maintenance of stamping presses, lasers, press brakes, fork trucks, welding equipment and other manufacturing equipment.

Determined schedules, sequences, and assignments for work activities, based on work priority, quantity of equipment, and skill of personnel

Monitored employees' work levels and review work performance Monitored tool and part inventories and the condition and maintenance of shops to ensure adequate working conditions

Investigated accidents or injuries and prepare reports of findings

Compiled operational or personnel records, such as time and production records, inventory data, repair or maintenance statistics, or test results

Developed, implement, and evaluate maintenance policies and procedures.

Conduct and arranged for worker training in safety, repair, or maintenance techniques, operational procedures, or equipment use

Assistant Chair for the Ergonomic committee

December 2012 –March 2010

Ford Motor Company

Body Area Automation Engineer

Coordinated and scheduled maintenance activities across a three-shift operation.

Managed maintenance and production supervisors.

Developed long-term project timing and allocated Skilled Trades to necessary activities.

Planned weekend/shutdown Preventative Maintenance activities.

Managed new tooling installation for new model programs.

Interacted with tooling and installation contractors.

Directly supervised maintenance activities during production over one shift.

Conducted reliability testing on newly installed tooling.

Supervised maintenance Skilled Trades during breakdowns.

Effective team motivator, team member with strong analytical skills and an effective communication style

Proven ability to set goals, plan and follow through to achievement

Helped to Reduce "Loss Time off Job" accidents by 70% over the last year

Improved quality rate 20% out of the Body department

Improved Productivity within the Body Area Automation by over 10% in 2012

May 2004 – March 2010

Ford Motor Company

Body Area Maintenance Supervisor

Supervised maintenance Skilled Trades during breakdowns

Trained Green-Belts in DMAIC methodology

Used Statistical analysis to identify sources of variation

Managed ‘Indirect Material’ budgets

Implemented all aspects of the Ford Production System (FPS)

Trained hourly and salary personnel on the tools of Lean Manufacturing

Developed ‘Small Work Group’ environment and engaged employees in team activities

Developed long-term project timing and allocated skilled trades to necessary activities

Managed new tooling installation for new model

Interacted with tooling and installation contractors

Conducted reliability testing on newly installed tooling

November 2002 –May 2004

Utica Enterprises

Controls Engineer Project Leader

Supervised controls team design for the D129-D258 Ford 500 Freestyle launch

Controls leader for Presstran S-197 Front & Rear rails assembly line

Leader for all software design, floor debug and panelview

August 2001 – November 2002

Shiloh Canton MI Manufacturing

Controls Engineer Project Leader

Responsible for Daimler Chrysler Sun Roof Assembly Cell

Installation and set-up of spot welders and weld programs

Modified multiple manual spot welders to automated processes

June 2000 –August 2001

Detroit Center Tool

Controls Engineer Project Leader

Controls Designer for Tower Automotive - Dodge Ram 2002 assembly line

Controls Designer for all PLC, Floor Debug & Panelview Controls

October 1996 –June 2000

Weldmation

Controls Engineer Project Leader

Supervise controls team design for U-207 and P-207 Ford Explorer launch

Supervise installation of the U-207 and P-207 Ford Explorer launch

Supervise maintenance skilled trades during breakdowns

Controls Design leader for the CW-170 Ford Focus

Controls Design leader for the DEW-98 Lincoln

SKILLS

Deep knowledge of basic thermoplastic injection molding

Strong knowledge of maintaining manufacturing equipment such as molding machines, extruders, motors, drives, air compressors, chillers, grinders, water pumps, PLC/HMI controls, electrical, pneumatic, and hydraulics experience.

thermoplastic injection molding

Proficient with Siemens 7, Allen-Bradley products PLC-5, 6200, SLC-500, RS5-logic, Control Logic & Logic 5000, Ethernet IP, Device Net plus, etc. AutoCAD and Microsoft Office

Kawasaki Robotic Certified ( C+ and D Controller Maintenance)

Certified Chicago Assembly Plant (CAP) in ISO-9001 and ISO-14000

Computer proficiency in Windows, Microsoft Word, Excel, PowerPoint, Outlook

Certified CAP in Maintenance & Systems Checkpoint Assessments

Corporate Trainer in many industrial subjects

Strong analytical skills and an effective communication style

Proven ability to set goals, plan and follow through to achievement

Installation and launch of automotive assembly systems

Skilled in robotics welding, material handling, sealer systems, pallet transfer line, proximity laser scanner

PLS, Slick scanners, Automated cell design including hemmers, framing systems & laser cells

Diagnostics, plant floor information systems

Nachi, Motoman, Panasonic, Kawasaki Robots, Fanuc Robots, Graco, Nordson sealer systems, Cymonic transfer drives, Macrodyne hydraulic presses & Weldtronic Weld Timers

Experienced in Panelview 900, 1000E, 1200E, 1400E and Panelmate

Maximo Design library for predictive maintenance task

Ensured all safety and industry standard requirements are incorporated into controls design

EDUCATION

September 1992- Macomb Community College – Criminal justice

June 1994

REFERENCES Available upon request.

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