CATIA V5 Designer

AJAY KUMAR REDDY POLI

Southfield, MI-***** / Phone: +1-248-***-**** / Email:*********@*****.***

Professional Summary:

To trail a challenging career and be a part of progressive organization that gives scope to augment my knowledge and attain the pinnacle in the field of mechanical design and development of products with sheer determination and hard work.

Overall 1 year of experience in automotive product design, sheet metal component design, plastic part design, interior plastic component design.

Worked on Interior door trims and door panel components like arm rest and upper substrate in CATIA V5.

Worked on CLASS A components by defining draw direction as per draft analysis and proposing parting line with draw direction and draft analysis.

Skilled in Bill of Materials (BOM).

Proficient on GD&T. Ability to perform DFMEA.

Experience in understanding the blue prints and Tolerance Stack up.

TECHNICAL Skills:

DESIGN Software’s: AutoCAD, CATIA V5, Pro-Engineering, SolidWorks, ANSYS.

EDUCATION:

Masters of Science, Automotive Engineering

Lawrence Technological University, Southfield, Michigan December 2016

Bachelor of Technology, Mechanical Engineering

JNTU Kakinada, Vijayawada, India May 2014

PROFESSIONAL EXPERIENCE:

Mechanical Design Engineer

Meritone Engineering Solutions Inc. – Farmington Hills, MI September2016-present

RESPONSIBILITIES:

Designing interior subsystems of an automobile such as bezels, door trim panels, pillar trims in CATIA V5.

Designing Class A surfaces of an automobile interior components by defining the draw direction, providing the required draft, closing the surface, developing the criteria sections of mating parts and working on the attachments of Class B.

Knowledge on interior plastics and plastic injection molding. Implementing engineering changes according to the requirements.

Knowledge on design requirements of plastic injection molding to produce the components.

Worked on Converting non parametric solid models to parametric, modifying the CAD data and BILL of MATERIALS (BOM) according to the manufacturing requirements and changes, modeling the assemblies, engineering design of components and applying GD&T according to the material specifications.

Knowledge on determining tolerance calculations and error corrections, tolerance stack-ups, GD&T applications, selecting the datum, applying the draft analysis and changing drafts accordingly.

Technology Intern:

Visakhapatnam Steel Plant, Visakhapatnam, India September 2013- October 2013

Gained real time industrial experience during the training in the various zones involved in the steel making process namely Raw Materials Handling Plant, Coal Ovens, Steel Melt Shop, Blast Furnace and the Milling Zones.

Operated overhead crane to move materials and products through plant.

Developed department operating procedures, process improvements and cost saving measures.

Organized all machines and saved a lot of spaces and made easy arrangements for tools coming.

Duties of Safety Management of Factory, and learned how to Operate the CNC’S, lathe machine and miller.

Coordinated with the Central Maintenance Mechanical Department in the maintenance of the manufacturing units.

CAD LAB Assistant Professor

Vikas Group of Institutions, Vijayawada, India September 2012- August 2013

Prepared instructional materials, bulletin board work, lesson plans for Professors.

Conducted various workshops for candidates of various educational levels.

Proficient in using CATIA V5, interior small component designs.

Designed assignments for various teaching environments along with Professor to coordinate instructional efforts.

Presented subject training to students in part design, assembly, drafting of basic automotive parts with various constraints using CATIA V5 and analysis using ANSYS under the guidance of professors, by giving lectures, conducting discussions.

Tutor and assist students individually or in small groups to help those master assignments.

Projects:

Modeling and structural analysis of go-kart assembly:

A GO-KART is a small four-wheeled vehicle. From motor-less models to high-powered racing machines, some, like Super karts, being able to beat racing cars on long circuits.

The main objective of the project is how to develop the prototype of GO_KART vehicle using CAD tool PRO_E 5.0.These assembly consists major components they are main frame stiffeners, seat arrangement, wheel assembly, single cylinder engine with required dimensions.

The main objective of analysis is to showing the Load carrying capacities and how much force the frame can resist when it changes from material to material and selecting the best from it

This process is done for Frame.

These Analysis process is done in every manufacturing industries before assembling (Individual component Analysis).

This individual analysis is to decide the capability of component before going to work.

CAD TOOL: PRO- E WILDFIRE 5.0 & CAE TOOL: ANSYS12.1.

Side Impact Crash Test on Simulation and Analysis on a Passenger Bus.

The side impact can be reduced by installing a rail in between the seats and the body frame work along the side so that it can absorb impact energy.

The bumper if designed with a composite material can absorb greater energy. The body frame work needs better welding and energy absorbing capabilities.

Embedded Control Hardware Design.

Designing the base plate with all the required holes and cuts to place all the components and line sensing array.

Solid works software in designing the mechanical design. Instead of IR sensors I used RASPBERRY- PI to detect the balls because it is very comfort to detect the color by using it.

We used 3D printing for the top mounting plate to keep Arduino, battery set etc., Our Task is to get the ball and drop it in a Hole.

Other Activities:

Participated in Elite-Technology Groups in various technical Workshops and lead the batch of 27 members on Automotive Dynamics & Designing” & “Design Simulation Analysis”.

Participated in a national level Technical symposium TORQUE’13.

Peoples Representative and Treasurer for VIRAMY a Unity of Mechanical Engineer students of around 800 people and lead them successfully for 3 years in my bachelor’s degree.

Certified in Autodesk AutoCAD 2012.

Certifications: AutoCAD, Pro-Engineering, CATIA V5.

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