Maintenance Plant

JAMAL U. ABRO

Cellular 630-***-**** Legal Status: US Citizen

Location: Mount Prospect, IL 60056

Email: **.*****@*****.***

PROFESSIONAL SUMMARY

Over 10-year experience in Mechanical Engineering, Current industry experience includes Utilities Services, Aerospace Industries, Power Plant, Pharmaceutical and Manufacturing

Implementation and support experience with SAP Plant Maintenance/ CMMS

Identify business requirements and design business process and system solutions,

Provide training, and support to business users; to setup new equipment installation, erection, start up, commissioning, testing and operation

To achieve the goal of Plant maintenance to subordinate the system of Logistics

The aim of Plant maintenance is, by means of corrective maintenance to prevent loss of output and maximize the system life. Control the spare parts inventory, when it requires at the right time and right place so that the Plant maintenance tasks are scheduled with normally coincide breaks in production or system downtime

Client: Coca- Cola Bottling Company, Atlanta GA

Duration: Oct 6th, 2016 to Present (Contract is in final phase)

Project Type: Mfg. / Prod. Maintenance Engineer

Operate, maintain and troubleshoot multiple pieces of production equipment in execution of daily production

schedule according to the SOP for "complex" production equipment. To respond promptly to equipment breakdowns,

and repair the machinery in a timely manner. To perform planned and unscheduled work and make design

improvements and process changes to improve overall production.

Worked on hydraulic and pneumatic operations explores pressure gauges, pressure regulators, couplings, and piston

and rod seals as accessories for healthy hydraulic and pneumatic operations.

Schematic drawings make it possible to show circuit functions when using components from different manufacturers.

Complete assigned start-up PMs, & Ensure proper equipment start up

Operate, monitor & maintain multiple pieces of equipment during operation:

Ensure quality product

Follow all safety requirements when performing work

Correctly complete all assigned PMs

Correctly fill out all paperwork, work orders, part usage, and order forms

Accurately and efficiently perform steps necessary to conduct flavor/package changes and proper shut-downs to minimize down-time wasted resources:

Advanced trouble shooting skills

Determine root cause and establish solutions

Continuous improvement efforts

Communicate with team members and support teams to ensure continuous production of the correct product at high quality levels with minimal unproductive time and materials.

Client: Monsanto. (Global) Co St. Louis Missouri

Duration: Aug 28, 2013 to Aug 12, 2016

Project type: Agricultural and Seed, Supporting Farmers around

the world

Designation: Plant Maintenance Engineer

Knows the Company health, safety and environmental policy, procedures, regulations and objectives as they relate to the area of responsibility, and ensures that they are effectively implemented in domain. Ensures, by appropriate monitoring and review, that work under control is performed in a safe and environmentally sound manner. Ensures effective accident investigation and follow up fields.

Co-ordinate with vendors in terms of delivery of their commitment and developing their product & services according to business need

Issues hot and cold work permits and applies for excavation permits as required. Includes initiating or compiling, approving and passing to operations for countersigning on completion of work, signs off jointly with operations. Compiled training and instruction manuals for Technicians and Craftsman.

Supervises the execution of day to day preventive and corrective maintenance activities related to mechanical plant

equipment in assigned field, covering gas turbine units and multi stage surface pumps, products process plant, diesel engines, mobile plant, air compressors, heavy equipment, fire equipment, valves, water and sewage treatment plant, workshop machines and lifting equipment and any other mechanical plant and equipment in assigned field.

Generating preventive and corrective maintenance work orders, setting priorities, determining appropriate standard procedures

Experienced in plant operation and equipment repair working within commercial facility buildings Worked on engines, generators, condensers, compressors, and boilers Basic knowledge of pump function, maintenance and repair, electrical troubleshooting, and blueprint reading computer skills with SAP ERP R3 system

Ensuring availability of required materials, spares and equipment, assigning subordinates, liaising with operations to release equipment and plant

Client: Metropolitan Utilities District (MUD)

Duration: Aug29, 2011 to Aug25, 2013

Project type: Gas, water and Utilities Services for Omaha town

Designation: Plant Maintenance (Team Lead) / Business Analyst

Responsible for the continuous running of equipment and machinery. Maintained computerized systems to oversee routine maintenance and organize repairs.

Involved in control and monitoring devices and occasionally in the manufacture of items that will help in maintenance.

Maintained and developing engineering role for progress of manufacturing and processing industries.

Worked with other professionals in order to improve production facilities, reduce the incidence of costly breakdowns and develop strategies to improve overall reliability and safety of plant, personnel and production processes.

Responsibilities

Responsibilities and tasks vary from role to role but maintenance of plant may typically involve in:

Design and maintained strategies, procedures and methods;

Carrying out routine scheduled maintenance work and responding to equipment faults;

Diagnosing breakdown problems;

Fitting new parts and making sure equipment is working correctly;

Carrying out quality inspections on jobs;

Installation of water treatment equipment, pumps, commissioning, start up, testing and equipment calibration

Maintain the quality of water as required by USFDA that needs to meet Government regulations

Follow the rules and regulation with local, state and Government agency

Liaising with client departments, customers and other engineering and production colleagues;

Controlling maintenance tools, stores and equipment;

Monitoring and controlling maintenance costs;

Dealing with emergencies, unplanned problems and repairs;

Improving health and safety policies and procedures;

Writing maintenance strategies to help with installation and commissioning guidelines;

Ensure there is continuous cover of the machinery and equipment in case of breakdowns.

Skills

business skills - responsible for managing budgets, leading a team and liaising with suppliers;

wide range of engineering functions and procedures;

the ability to lead and motivate others;

team working skills to work cooperatively and liaise with people at all levels;

the ability to negotiate with, and persuade others;

good diagnostic and problem-solving skills;

the confidence to respond positively when under pressure;

people management skills.

Ensures that HSE (health Safety Environment) policies, procedures and programs are implemented and strictly adhered to in his area of responsibility

I will set up annual maintenance budget, where the total of the annual budget may not exceed the overall budget

Schedules and supervises day-to-day workshop activities to ensure the proper utilization of manpower and equipment.

Ensures maintenance and testing of low and high pressure safety/relief valves Checks that overhaul work complies with API standards 526 and 527

Supervised the areas of pertaining to the maintenance and plant reliability targets, ensure implementation, monitor effectiveness and, take necessary action to meet over all business/site objectives

Worked on routine turnaround, maintenance outages and capital projects in a safe, efficient and effective manner

Client: Rite Pros Inc. / Pratt & Whitney Hartford, CT

Duration: Feb 2008- Feb 2011

Project type: Aerospace and Defense

Designation: Plant Maintenance Engineer

Involved & provided support directly to the site business and technical team to assist the execution of project plans. Co-ordinate with various task related to integration & configuration

Co-ordinate with vendors in terms of delivery of their commitment and developing their product & services according to business need along with MRO team

Supervise and coordinate work activities, endorses necessary work orders and work permits,

Supervising the actual execution of work on site and or in workshop.

Investigates and troubleshoots maintenance problems, implements the Company’s permit to work procedures.

Supervises all maintenance work carried out in the mechanical workshop and ensures availability and operations of all workshop machines and equipment.

Ensures that HSE policies, procedures and programs are implemented and strictly adhered to in his area of responsibility

** Previous experience available upon request

Bachelor of Mechanical Engineering

Additional:

: Trained by John Brown Engineering Gas Turbine (Certified) Scotland, UK

: Certified in Water system, Reverse Osmosis, Deionized and filtration. IONICS

: Skill in MS products - Word, Excel, Access, PowerPoint, Visio and Microsoft

: Worked on SAP ERP R3, Plant Maintenance module with four life cycles / SAP PP

: Member of ASME & ASHRAE

TWIC: Holding Transport Worker Identification Credential from U.S Department of Homeland security

LinkedIn: https://www.linkedin.com/pub/jamal-abro-email-ja-sappm-gmail-com/19/170/1a7

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