Design Engineer Mechanical

Shabbir Stationwala

***** ***** ****** *****, ********** MI 48033 Email – ***********@*****.*** Mobile – 352-***-**** Summary:

• Mechanical Engineer with 2-year experience in Design Engineering

• Strong knowledge and experience in Product Development

• Worked as a Design Engineer for Futuris Automotive

• Worked as a Design Engineer and CAE Analyst for SpaceX Hyperloop Design and SAE BAJA Competition

• Experience of 2 years in SAP at Tata Consultancy Services Technical Skills:

• Certification: Advance Manufacture Engineering, GD&T

• 3D CAD: CATIA V5, Unigraphics NX, PRO E/CREO, SOLIDWORKS

• CAE\FEA: ABAQUS

• Product Design and Development: GD&T, DFMEA, DOE Work Experience:

Design Engineer Sep 2016 – Sep 2017

Futuris Automotive, Oak Park, Michigan

Chrysler K8 Stand up seat -

• Modified and optimized the design for plastic components like side shields, gap hiders, front track covers and toe kick

• Performed mass calculations and analysis of the complete seat to achieve the mass target

• Performed packaging study for track covers & 2nd row easy entry handle

• Responsible for part & assembly level drawing creation

• Responsible for releasing parts & drawing in the Teamcenter Chrysler WS Luxury seat -

• Modified and optimized the design for back carrier plate and headrest cover

• Designed back support wires for the seat carrier plate

• Collaborated with the team for the assembly process of the complete seat

• Identified and resolved design issues in order to refine and optimize the design

• Communicated with the customer to understand and implement their requirement

• Part of product showcase team where we did the comfort evaluation with the customer

• Assisted with electrical circuit & software interface Tesla Headliner & Verb Dentist Chair -

• Involved in designing of different components for the Verb dentist chair such as cushion and substrate back pad

• Worked on the drawings for the Verb dentist chair with the implementation of GD&T

• Assessed and resolved any production build issues including necessary root cause analysis of manufacturing issues for the headliners

• Worked on the ECR for the headliner and implemented it in the production

• Worked on the ideas to reduce the cycle time for the headliners Design Engineer Jan 2016 - June 2016

SpaceX Hyperloop Pod Design Competition, Gainesville, Florida

• Designed CAD models of wheel hub & mechanical braking system on for a High Speed Vehicle (travelling in vacuum channel at speed of 260mph)

• Collaborate with design & analysis groups to create 3D math models (CAD) and analytical models

• Performed Design Failure Mode Effect Analysis (DFMEA) on the braking system

• Performed thermo-mechanical coupled FEA analysis for braking system to determine failure in extreme condition Assistant System Engineer Oct 2012 - July 2014

Tata Consultancy Services, Mumbai, INDIA

• Experience working on SAP ERP and CRM database system

• Developed the environment for the application on SAP Sybase Unwired Platform & Afaria Administrator

• Facilitated and communicated with the client and addressed their requirement and changes for the application

• Skills developed: Customer Change Management Process, Communication Skills, Leadership, Team Management Design Engineer Jan 2011 - Feb 2012

SAE INDIA BAJA – Design and Manufacturing Chassis, Indore, INDIA

• Worked with a team of 10 members to design a Chassis of All Terrain Vehicle

• Prepared CAD Model for Chassis with design guidelines provided by SAE-INDIA

• Developed the detailed drafts and blue prints including GD&T required for manufacturing

• Performed FEA stress analysis by considering Static Loads and did analysis to come up with final optimum design

• Identified failure modes and implemented corrective action plans using DFMEA tool Education:

• University of Florida, Gainesville, Florida Apr 2016 Masters in Mechanical Engineering (Solid Mechanics, Design and Manufacturing)

• Rajiv Gandhi Prodyogiki Vishwavidyalaya, Indore, INDIA June 2012 Bachelors of Engineering in Electronics and Communication Engineering Projects:

Reliability based design optimization (RBDO) for a Paper Helicopter, University of Florida Sep - Dec 2015

• Designed and analyzed an optimum paper helicopter that has the minimum weight while the probability of its dropping time being less than Threshold time by 10%

• Performed experiments for 15 DOE, performed Data Analysis, constructed a surrogate model, Performed RBDO Topology Optimization of a beam structure & its Sensitive Analysis, University of Florida Nov 2015

• Created a Matlab program to find the initial conceptual design of cantilever structure using topology optimization

• Performed shape optimization using CalFEM, a MATLAB tool for FEM calculations to determine and optimize the geometric features of the cantilever structure using the MATLAB's Optimization routines.

• Reduced the weight of the Cantilever by more than 50% and performed sensitivity analysis Study of Mechanical Properties of Ti6Al4V Knee Implant, University of Florida Jan 2015

• Compared properties of Ti–6Al–4V fabricated by the Electron Beam Machining (EBM) process against the bone and other probable implant materials

• Applied Static and Dynamic Loads and performed the FEA analysis to compare the performance with each materials

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