Process /Industrial Engineer

RAVI TEJA CHIMATA

***** ******** ***** ***** #***, Southfield, MI 48034 C: 682-***-**** ***************@*****.***

Profile

Industrial Engineer equipped with recent master's degree and 2+ years of hands-on experience in Product/Process improvement

and strategic process improvement methods. A driven young professional with a talent for innovation and creative problem-

solving.

Professional Summary

Implemented the Lean Six Sigma techniques in the production line.

Executed Control plans, PFMEA, Six Sigma & Lean production and acted on process related issues.

Improved production output, cycle time and process capability.

Strong knowledge in automating the quality inspection process by using flexible manufacturing environment.

Hands on experience with Quality function deployment (QFD), Continuous Process/Product Improvement (CPI), Forecasting,

Data Gathering and Data Analysis.

Uses lean tools, APQP, Root Cause Analysis, Process Flow, PFMEA, Design of Experiment, and statistics when appropriate.

Performs revisions to the process FMEA, control plan, and production flow for the design change.

Proven ability in analytical skills, problem-solving skills and a good understanding of engineering problems.

Areas of Expertise

Flexible Manufacturing- Flow line performance (Line House of quality(QFD)

Efficiency Down-time, Production Rate, Machine Utilization, Minitab-Design of experiments(DOE)

Bottleneck), Line Balancing Techniques-JIT, Kaizen, Quality Control- Advanced Product Quality Planning

Sequencing. activities(APQP), Process Changes and Quality

Group Technology- (Machine cell Design). improvement plans.

Advanced engineering knowledge. Six Sigma analysis (DMAIC, PDCA, FMEA) Design for Six

Design for Manufacturing (DFM) Sigma DFSS- (QFD, TRIZ, DOE), Value Analysis.

Quality Tools- (DOE, QFD(VOC), MSA/Gauge R&R, Data

Sampling, Statistical Analysis, Control charts, Pareto

charts,5y, FMEA.

Experience

Process Improvement- Intern 05/2013 to 06/2014

VSP Industries HYD, TELANAGANA

Responsible for performing the Root cause analysis of the issues on the production line.

Performed Inspection of the production process, and identified the bottlenecks, machine utilization and inspected the machine

layout.

Performed Internal Audits, Updated the quality documents Control Plan, PFMEA and created the Process Flow Diagrams.

Provided Quality information to suppliers and supported in auditing of IRQS(Indian Register Quality Systems) a body of ISO

9001.

Industrial Engineer -Intern 09/2012 to 03/2013

Seido Industries Chennai, TN

Conducted research and analysis on tool wear study of Metal Matrix composites (MMC).

Performed statistical analysis on data and Predicted the optimal feed rate, cutting speed and depth of cut for the lathe tools.

Optimized the machinability properties and Provided the engineering support in production department to troubleshoot and

resolve technical problems

Education and Training

Master of Science: Industrial Engineering 2017

Wayne State University(WSU) Detroit, MI, USA

Coursework -: Sustainable Manufacturing, Quality Engineering(QFD), Engineering Experimental Design(DOE), Value

Engineering, Economic Analysis, Flexible Manufacturing Systems, Facilities Planning and Control, Project Management,

Operations and Research, Supply Chain Management, Applied Engineering Statistics.

Bachelor of Science: Mechanical Engineering 2014

Vellore Institute of Technology(VIT) Vellore, TN, India

Coursework - Vehicle Body Engineering, Fluid Mechanics, Dynamics of Machinery, Quality Engineering, Manufacturing Process,

Thermodynamics, Production and Inventory Control, Engineering Mechanics, Nanotechnology, Surface Engineering.

Academic Experience

Sustainable Manufacturing 01/2017 to 05/2017

Wayne State University Detroit, MI

Analyzed the organization's Corporate Sustainability Reports(CSR), to verify how much weightage is given to sustainability pillars

like economic, environmental, social and governance performance.

Analyzed the CSR reports by using data mining software to obtain the sustainable information.

Developed the sustainable metrics and identified the best organization trends towards sustainable manufacturing by using the

metrics with help of KPI's.

Design of Experiments(DOE) 08/2016 to 12/2016

Wayne State University Detroit, MI

Recommended a new paper helicopter design that increases flight time, by using design of experiments(DOE) approach.

Predicted the optimal design by using DOE with help of Response surface methodology (Screening design Optimization design).

Flexible Manufacturing 08/2016 to 12/2016

Wayne State University Detroit, MI

Automated and Improved the efficiency of Quality Inspection Process by using Flexible Manufacturing Environment.

Identified the up-time efficiency, bottlenecks and improved the machine utilization.

Monitored and adjusted production processes for quality and productivity.

Value Engineering 05/2017 to 08/2017

Wayne State University Detroit, MI

Performed Value Analysis of Coconut Tree Climbing Equipment.

Delivered a high value, low-cost product by applying Value analysis and TRIZ concepts (Value Engineering).

Quality Engineering 01/2016 to 05/2016

Wayne State University Detroit, MI

Designed a new cell phone case by applying Advanced Product Quality Planning (APQP) process.

Taken the voice of customer(VOC), applied quality function deployment tool (QFD) to identify the primary requirements.

Organizations

Member in Institute of Industrial Engineers.

Student member Society of Automotive Engineers(SAE).

Member in SAVE international-Value Engineering.

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