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Engineer Design

Location:
KA, India
Posted:
September 20, 2017

Contact this candidate

Resume:

Jaydeep Somashekara

Address:

#***/*/*, **** * Cross, Kuvempu Road, Vignannagar, Bangalore - 75

Phone: ++919*********

Passport No.: Z4008913

UK Work Visa: FEB 2019

E-Mail:

ac2duv@r.postjobfree.com

Personal Data:

Date of Birth: 16th May 1979

Nationality: Indian

Marital Status: Married

Languages known:

Kannada

English

Hindi

Summary:

An accomplished Design Engineer having 9 years of experience in Automotive and Aerospace industry with understanding of PLM and Change Management processes. Along with 5 years of experience New Product Design and Development, BIW, Interiors, PDM and Reverse Engineering. Have good knowledge on Composite tools, Metallic tools and fixtures of Advanced Light Helicopters (ALH) Air Frame Parts.

Good communication skills, interpersonal skills, self-motivated, quick learner, team player.

Skill Set

PLM: Product lifecycle Management, ENOVIA LCA, V5 VPM, Teamcenter

CAD: Catia V5, AutoCAD

Technologies and Concepts: PDM-PLM, New Product Development, Tool Design, Reverse Engineering,

Professional Experience

Period of Work

Name of Company

Designation

Jan2017-

July2017

Bentley Motors, Crewe, UK

(Through Onward Technologies)

Design Engineer

June2014-

Jan2017

IBM India Private Ltd

Bangalore

Package solution consultant

February2012-

Jan2014

General Motors Technical Center India

Senior Engineer

September2011-

February2012

Ford Technology Services India (Through Geometric Ltd.)

Senior Design Engineer

August 2005 -

September 2011

Mahindra Engineering Services

Senior Design Engineer

September 2004 -August 2005

VOLVO Trucks Corporation (Through Quest Informatics

Pvt. Ltd.)

Component Engineer

October 2002 – August 2004

Hindustan Aeronautics Ltd

(Through Dilka Industrial Services)

Contract Technician

Bentley Motors:

Jan2017- July2017 Crewe, UK

Responsibilities/Achievements/Projects include:

Digital Mock Up Analysis and Packaging

Role: Design Engineer

Tool: Enovia LCA, Catia V5 VPM, Catia V5

Carrying out package checking for whole vehicle with daily interface and reports into the Package Team

Carrying out design proposals to fix problem areas where there is no clear ownership

Escalating the issues to seniors and present the status of Vehicle Package weekly

Maintain a Tracker and manage the issues until they are closed

Driving Zone meetings with Vehicle Integration and Cross function groups

Confident and Capable in CATIA V5 / ENOVIA LCA

Identifying process improvement areas and plan to address them

Create lessons learnt documents regularly

Proactive and able to work independently with minimal guidance

IBM India Private Ltd:

June2014 - Jan2017 Bangalore, India

Responsibilities/Achievements/Projects include:hu5

Product Lifecycle Management – Support

Client: BOMBARDIER AEROSPACE

Role: Package Solution Consultant

Tool: Enovia LCA, Catia V5, CDC

Functional Consultant & Administrator for ENOVIA LCA.

User administration, PLM Data Administration as part of PLM Sustainment Project.

Vehicle package creation according to the service request for the various analysis team.

Part creation, deletion, Document attachment and Supporting in release process of Engineering parts and drawings.

Supporting the Various Functional Zones for releasing their parts at different Virtual Gate reviews.

Involved in Digital Mock Up check between the parts and assemblies.

Sending the detailed report to the various functional team for the further design changes.

Data Migration from PDM to PLM system which is Enovia Volt server.

Interacting with PLM End users, Troubleshooting issues faced, Guide the end uses to use the defined PLM process.

Ticket & New Enhancement Testing.

Report Generation with SQL Queries and Excel Macro automation.

General Motors Technical Center:

Febrary2012- Jan2014 Bangalore, India

Responsibilities/Achievements/Projects include:

Virtual Vehicle Integration

Client: General Motors Europe

Role: Senior Engineer

Tool: Teamcenter, VisMockup, APM-PDM

Vehicle Integration/Digital MockUp Analysis:

Involved in Digital Mock Up check between the parts and assemblies across the different functional zones using VisMockup and Teamcenter.

Supporting the Various Functional Zones for releasing their parts at different Virtual Gate reviews in the Global Vehicle Development Process (GVDP).

Clash and clearance reports generation for different product class cars in order to solve packaging Issues.

Participating in the VVE reviews to assist the Vehicle Integration team for sorting out the Issues.

Currently handling a team of 6, Client Issues, Team Issues on Virtual Build side, and part fixing.

Variant Management:

Root Cause Analysis of the parts and Assemblies which are affected due to the Variant conditions.

Revising the parts by correcting the variant conditions. Some of the examples are VC Missing, VC Incorrect and Incorrect IA structure…etc

Responsible for arranging the regular team meetings and knowledge sharing sessions across the different functional zones.

Responsible for training the Graduate Trainees and the Functional vise Design Engineers on the Variant condition concepts.

Achievements:

Successfully completed Design for Six Sigma (DFSS) project on the Functional Vise DMU Analysis which has given good results in terms of quality and time. Lead Team of 5.

Received Work of Wonder (WoW) Award which is one of the GM’s recognition award.

Trainings Attended:

Design For Six Sigma Project Leader Training – Internal Training

Cross cultural Training _ German Cultural Programs – External Training

High Impact Presentation Skills – External Training

Project Management Training by PMI

Ford Technology Services India:

September2011- Feb2012 Chennai, India

Responsibilities/Achievements/Projects include:

Digital Pre-Assembly(DPA) and Product Development

Client: Ford Motors, USA and Asia Pacific

Role: Senior Design Engineer

Tool: Teamcenter, VisMockup and Catia V5

Involved in Digital Mock Up check between the parts and assemblies across the different functional zones using VisMockup and Teamcenter.

Clash and clearance reports generation for different product class cars in order to solve packaging Issues.

Responsible for modification of parts as per the requirements given in the Engineering change request.

Uploading and updating the position of the parts and assemblies in product tree structure.

Participating in the DPA reviews to assist the DPA team for sorting out the Issues.

Supporting the Various Functional Zones with the Teamcenter and Vismockup in releasing their parts for the procurement department.

Mahindra Engineering:

Oct2007- Sep2011 Mahindra Engineering Services

Crewe, UK

Responsibilities/Achievements/Projects include:

Product Life Cycle Application and Digital Mock Up Analysis

Client: Bentley Motors, UK

Role: DMU/LCA Coordinator Tool: Enovia LCA, V5-VPM, DMU Navigator

Product structure and Configuration - Involved in New Product Design and Development like Creation of Product (PRC), structuring of parts, configuration of the parts and Product release by using ENOVIA LCA for the various new products.

Variant Management - Configuration of the vehicle tree to obtain the 100% tree from 180% tree by filtering the different types of Variants to satisfy customer requests on customized products while minimizing the design complexity

Product Configuration - Creation of vehicle configurations therefore help designers to efficiently administer their design in context Activity and perform filtered clash and clearances check.

Document Management - creation of V5 Documents, Assigning Part numbers, Positioning, Setting security on documents to assess them in V5 VPM, End of Lifecycle, Up Issuing them as per the Structure release documents and engineering change Orders (ECO’s).

Data Migrations - Involved in Migration of data from PDM to Enovia LCA and vise versa to structure and release them in the New Products.

DMU - Digital Mock Up check & preparing the Clash reports for different product class cars in order to solve packaging Issues.

Participating in the DMU reviews to assist the DMU team for sorting out the BOM Issues.

Supporting the Various Functional Zones with the Enovia LCA and DMU in releasing their parts for the procurement department.

August2005-Oct2007 Mahindra Engineering Services

Project: Reverse Engineering of Body parts of Truck and Bus Assembly Bangalore

Client: Mitsubishi Fuso Truck and Bus Corporation (Daimler Chrysler Group)

Role: Design Engineer Tool: CatiaV5

Reverse engineering of BIW panels, Plastics parts, Casting parts and Sheet metal parts for medium duty Truck and Bus Component, Inline with Daimler Chrysler startup model.

Components are re-designed from Drawings, Wire frames and CatiaV4 models to Complete Parametric CatiaV5 models.

Creation of Components using DC methodology and DC standards.

Completely parametric modeling maintaining a dimensional Accuracy of about 0.1mm deviation from input and modify the suitable Areas to adjust new platform vehicles.

Some of the components modeled are Roof Panel, Mitsubishi Logo, Oil tank Lid for IP, Housing Spindle, Post Guard Frame, Etc. The project was also involved in designing of attachment features such as ribs, locaters and boss etc. These features were developed from the section details given by the customer.

Project: Concept Design and Parametric Modeling of ALFA Passenger 3 wheeler

Client: Mahindra and Mahindra

Role: Design Engineer Tool: CatiaV5

Worked on Mahindra Alfa Auto (3 Wheeler) using CATIA V5 R16 surface modeling (side panel and floor area) of Mahindra terminologies and part tree structures.

Benchmarking and Designing of Side panel and Rear floor assembly.

Splitting of A surface into different parts in accordance with the manufacturing feasibility.

Creating proposals.

It involved in design of side panels and there Reinforcements, Fuel lid Assembly, Rear Floor Assembly and their Reinforcements addressing manufacturing and assembly constraints.

Development of Craftsmanship Sections, like Interface between parts, clearances, flushing conditions.

Project: Product Detail Mounting Drawings (PDM) using Digital Mockup (DMU)

Client: Bentley Motors Corporation.

Role: Design Engineer Tool: CatiaV5, PDM-KVS, Isodraw V6

Involved in Generation of Product Detail Mounting Drawing sheets and Bill of Materials to show the step-by-step assembly sequence of Trim and BIW Area in order to help Assembling of the parts in Assembly Lane and also for the purpose of Documentation in Product Data Management.

Involved in Importing of CAT Product from KVS (PDM tool) to the DMU Navigation Tree and analysis of step-by-step Assembly sequences of specified areas.

Analysis of clash between the parts, identifying the missed out parts and non-positioned parts. Loading and positioning of the parts at car lane positions.

Creation of 3D CAD Drawings and exporting them to the Isodraw in order to create the Product Detail Mounting Drawing sheets.

Creating and modifying illustrations in Isodraw V6 and modifying the views for clarity.

Handled a team of 6, Client Issues, Team Issues on PDM and part fixing.

Responsible for changing the part drawing and assembly drawing according to the design changes from the client. Assembly Drawing Creation (Exploded views of seat and door assemblies).

Skill set

Design Package: CATIAV5R16, Enovia LCA, V5-VPM, DMU Navigator, IsoDraw V6

Technologies and Concepts: New Product Design, PLM-PDM, Process Analysis, Design Change Management, Reverse Engineering, Parametric modeling, Assembling, Sectioning and Detailing.

VOLVO TRUCKS CORPORATION - Through Quest Informatics Pvt. Ltd., Bangalore.

Project: PDM Drawings/Illustrations and Bill Of Materials (BOM)

Client: Volvo Trucks Corporation

Role: Component Engineer Tool: PDM-Tools, CorelDraw

Involved in Generation of Technical Illustrations and Bill of Materials to show the step-by-step assembly sequence for the purpose of Documentation in Product Data Management and also for After market.

Handled team of 2, Client Issues, Team Issues on PDM and part fixing.

Preparing Bill of materials (BOM) and Updating Assembly Parts.

Responsible for changing the part drawings according to the design changes from the client and updating the same in E-Catalogue of VOLVO Trucks.

Assembly sequence study of the parts and sub-assemblies. Assembly Drawing Creation.

Have working knowledge of PDM (Product Data Management) tools like KOLA, RUMBA, TDM (Total Document Management)

Profound in creating illustrations in CorelDraw. Providing Service to the customer about usage of E-catalogue (IMPACT).

Some of the Assemblies worked on are Fifth wheel Assembly, Instrument Panel Assembly, Seating assembly etc.

Skill set

Design Package: KOLA (PDM Software for VOLO), TDM, VDB, Rapid TDM, CorelDraw

Technologies and Concepts: Process Analysis, PDM, BOM, Design Change management, Drafting, Sectioning and Detailing.

HINDUSTAN AERONAUTICS LTD., BANGALORE – Through Dilka Industrial Services

Customer: IAF, Indian Army, Indian Navy.

Project: Design, Development and digitization of Fixtures for Advanced Light Helicopters (ALH) Airframe Parts and Mold Tools for the fabrication of Composite Parts.

Role: Contract Technician

Design of Drilling, Holding, checking Fixtures for ALH parts.

Design and Detailing of Main Rotor Blade milling and checking fixtures.

Design of Master Models, Composite Tools and Metallic Tools for Fabrication of Composite parts of ALH

Conversion of 2D Drawings to 3D Parametric Models.

Assembling and Detailing of Fixtures.

Conversion and Digitization of German Drawings to Indian standards by using Auto CAD2000

Some of the parts designed are from Main Rotor Blade (MRB) milling fixture Assembly and Checking Fixtures of MRB.

Skill set

Design Package: CATIAV5R7, AutoCAD2000

Technologies and Concepts: Tool Design, Design Change notes, Drafting, Bill of Materials, Detailing,

Milling and checking Fixtures.

Academic Qualification

TRAINING UNDERGONE:

Name of Course

Name of Institute/University

Month &Year of Completion

Diploma in Mechanical Engineering

Sri Bahubali Polytechnic, Shravanabelagola

June-2001

Drawing Grade Examination (Lower and higher level).

CNC Programming and manufacturing at GT&TC.

Unigraphics NX2 at MSM Consultancy services, Bangalore.

Internal Training on CATIA V4/V5, BIW mountings, Seating Systems.

Trained on ENOVIA LCA, CATIA V5-VPM, DMU, AVION from Bentley Motors, UK.

Trained on Teamcenter and VisMockup from Ford Motors, India.

Programming language C from prime computer centre.



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