STEPHEN NEMETS
Cincinnati, Ohio
Cell: 513-***-****
ac2dfl@r.postjobfree.com
SUMMARY
Mechanical Engineer recognized for highly successful productivity improvements and cost reduction projects, adding value and integrity to the manufacturing process. Successful experience working for diverse companies including NASA Glenn Research Center, Belcan Corporation, Rolls-Royce Energy and Hill–Rom Inc. Received awards for professional performance of technical skills and quality in action initiatives.
EDUCATION AND CERTIFICATIONS
Bachelor of Mechanical Engineering,
Cleveland State University,
Yellow Belt Certificate
GD&T Certification (US Navy)
ISO9000 and lean manufacturing
ASME Boiler and Pressure Vessel Code, Design and Fabrication
ASME B31.3 Chemical Plant and Petroleum Refinery Piping
ASME course on Bolted Joints
Project Management (Harold Kerzner)
Written and Oral communications, On-line classes (Rolls- Royce): - 2014
PROFESSIONAL EXPERIENCE
Hill-Rom (contract - Theoris Services) February 2017 – June 2017
Lead Project Engineer
Managing sustaining activities for hospital and long term care beds.
Led cost reduction projects for several bed components (total annual savings of $30K – $50K)
Provided component tolerance analysis on care beds to meet hospital and FDA requirements
Worked with purchasing to provide the best cost options for procurement of bed components
Managed customer projects through their life cycle: initiating, planning, executing, controlling, and closing
Troubleshoot problems with bed components (kinematics / dynamic motion) using Autodesk Inventor
Managed new part selection / verify proper function of each component using Solid Edge and Agile software
Contractor to General Electric 2015 – 2017
Lead Project Engineer / Test Engineer (YOH) September 2016 – January 2017
Provided project and test support for aero derivative gas turbine engines. Negotiated test procedures and mechanical design changes with assembly and manufacturing.
Provided test procedures and test reports to GE customers (Oversee data acquisition requirements)
Supervise approximately 5-10 hourly manufacturing personnel providing test support.
Managed performance and mechanical tests on gas turbine engines
Review drawing packages and make changes to support LEAN initiatives / reported cost savings to General Electric
Managed test schedules in accordance with project scope /delivery dates
Developed action plans to anticipate and respond to problems
Managed the design and fabrication of test hardware to support LM2500 gas turbine testing
Communicated project status, business issues and significant developments
Lead Project Engineer (Belcan) August 2015 – March 2016
Managed pneumatic and hydraulic driven starter projects for marine and industrial gas turbine applications
Led several highly successful hydraulic starter projects from initial design to final test
Managed design changes to hydraulic and gas operated starters / procure parts for development
Created and reviewed product drawings and documented all changes using NX Unigraphics
Managed test schedules or strategies in accordance with project scope /delivery dates
Provided test procedures and test reports to the customer
Manage manufacturing / machining of parts for turbine air starter product lines
Managed tooling (cost reduction projects) for new turbine air starter product lines
Supported testing of hydraulic and gas starters, Dynamometer testing
Excellent understanding of GD&T and SPC methods
Resolved starter mounting and assembly problems on industrial gas turbines
Troubleshoot both hydraulic and gas starter problems during assembly and test
Excellent understanding of achieving goals and setting priorities
SIEMENS ENERGY / ROLLS – ROYCE ENERGY 2008 – 2015
(Siemens Energy bought Rolls Royce in 2014)
Manufacturing Engineer / Test Engineer
Provided project and test support for aero derivative gas turbine engines and natural gas compressors. Negotiated test procedures and mechanical design changes with foreign customers. Implemented cost reduction and improvements for several test facilities.
Implemented cost reduction projects for several compressor test stands / test time reduced by 20%
Supported gas turbine engine and pipe line compressor assembly / procure parts for development
Supervise approximately 5-10 hourly manufacturing personnel providing test support.
Managed test schedules in accordance with project scope / delivery dates
Designed and fabricated piping systems (ASME 31.3) including water cooling, fuel and air systems
Designed fixtures / tooling to support compressor and turbine assembly
Managed tooling design for compressor couplings and shafts
Managed performance and mechanical tests on gas turbine engines and centrifugal compressors
Excellent understanding of Rolls – Royce compressor performance software
Highly experienced at achieving goals and setting priorities
Familiar with world class manufacturing processes and supply chain management
Supported compressor / gas turbine engine repairs and modifications
Supported six-sigma / LEAN initiatives and presented cost savings to the customer
Supported new gas turbine and compressor sales
Excellent understanding of GD&T and SPC methods
Provided test procedures and test reports to the customer
Presented formal gas turbine and compressor performance results (report to customers)
ISO9000 and lean manufacturing experience
Led several FMEA and root cause analysis studies to resolve turbine vibration during normal operation
Design Engineer / Project Engineer (Belcan) 2005 – 2008
Provided design engineer service for several programs at General Electric Inc. Prepared design presentations and cost estimates. Discussed and resolved engine design changes with foreign customers
Provided design support and initiated improvements to existing designs
Implemented cost cutting procedures and design changes to engine components
Designed support brackets for the GEnx engine
Supported design changes (using Unigraphics software) for the JSF136 military engine (includes working with eICD’s)
Resolved MRB issues with aircraft components
Supported engine disassembly (Low Pressure Turbine & Turbine Rear Frame)
GE Teamcenter and Digital Workbench
Contractor to NASA (GLENN RESEARCH CENTER)
Project Engineer / Test Engineer (QSS Group)
Full responsibility for efficiently managing several advanced aircraft combustor research programs at the NASA Glenn Research Center. Formulated realistic project budgets, developed project work plans and scheduled manpower. Worked with environmental personnel to ensure procedural compliance Coordinated test and design activities with various aircraft companies and contractors
COMPUTER SOFTWARE, HARDWARE SKILLS
Microsoft Word, Excel, Project, PowerPoint
Worked with various PLCs (Control Logic Software) Allen - Bradley
Unigraphics NX, Solid Edge, Autodesk Inventor, AutoCAD Fundamentals certificate, Adre 408 Vibration Data Systems software
AWARDS AND RECOGNITION
Yellow belt awards for cost reduction and improvements, Rolls - Royce
Professional Performance Award for GEnx bracket design, Belcan
Professional Performance Awards (multiple), contractors to NASA
PAPERS
Author of several NASA Technical Memorandums.