DANIEL W. MACHADO

***** **** **** ****: 858-***-****

San Diego, CA. 92126 Cell: 619-***-****

ac2bpv@r.postjobfree.com

Executive Summary

Results-focused management professional with a skilled career in electronic manufacturing and operations. Accomplished leader in building and motivating dynamic teams in cultivating a company culture instilling a team oriented environment with responsibility, performance oriented, and accountability. Proactive in driving process improvements through KPI's, root cause analysis, lean practices to promote operational efficiencies, reduced costs, as well as contributing new ideas that drive company growth. Core Qualifications

Operations management and leadership

Monthly P/L operations reviews

Budget & Capital planning

Project and process oriented

Staff organization and team builder

Goals & Rewards management

Open communications at all levels

Mfg/Industrial engineering specialist

Hands-on problem solver

5S and Lean Implementation

Professional Experience

Label king Inc. San Diego, CA

Operations Manager 2015 to Present

Managed operations, facilities, equipment, production and personnel for narrow web printing

Develop yearly business plans, Mfg. and Quality Plans, capital and budgeting projections

Create operational policies, goal establishment, program management and training

KPI development, root cause analysis, development of focus point improvements

Supply chain, vendor qualification development and approvals, cost reduction by 20%

Training of all employees, responsibility, accountability and personnel goal establishment

Coordinate production resources, planning, scheduling, shipments and returns

Facilities design and layout, new equipment integration, TPM and repair

Safety program establishment and management

ECOLUMENS Inc. Irvine, CA

Operations Manager 2014 to 2015

Managed new products introduction, production and personnel in LED lighting

Interface with engineering for NPI, DFM, DFT and sourcing the next generation of LED lighting products

Finalize product configurations, BOM’s, drawings and costing for “Make/Buy” builds

Develop supply chain management of materials, inventory and warehousing

Develop CM partnerships for “turn key” on PCA’s, metal fabrication and plastic components

Prototype all new products, CCA, sub-assy’s, cables, & harnessing

Create a controlled production environment, tooling, proficiency, standards, unit cost controls

Coordinate production resources, planning, scheduling, shipments and returns GENERAL ATOMICS, San Diego, CA

Sr. GCS Manufacturing Engineer 2011 to 2013

Process engineer on Ground Control Systems Group developing systems integration processes for UAV program. Team member in developing electrical, mechanical, cabling, subassemblies for and manufacturability.

Managed prototype builds of systems, configurations, dictated processes, tooling, and manufacturability

Developed next generation Advanced Cockpit Control systems with designers and customer

Improved system integration of flight control center builds and test by 10%

Streamlined production builds with work cell creation, 5S, value stream and lean/six sigma implementation to reduce defects and labor reduction costs by 15% QUALCOMM, San Diego, CA

Sr. Operations Program Manager 2007 to 2009

Program manager with Qualcomm Corp. Engineering Services, NPI (New Product Introduction) assigned to MediaFlo (TV) products and other divisional BU’s; created build plans, proposals, product configuration, costing, managed cross functional teams to assure the product is launched within budget and delivered to schedule

Development of FFA’s (TV Test phones), Pandora, Europa, Elara, Callisto, Okapi, BlueFin, and BigEye within budget costs and time to market

Led “fast-track” development for Corp. R&D, (TV devices) MuCard, SuperCard, Flomate, Jove

Responsible for manufacturing High Powered FloTV racks for TV transmission of video content

Managed all manufacturing of Globalstar legacy satellite products and worldwide RMA repairs Sr. Manufacturing Operations Manager 1997 to 2006

Managed the Globalstar satellite communications division, supervising a group of 60-75 production (multiple shifts) and support personnel. Planned annual budgets, implemented costs controls, created monthly performance reviews for Business Unit to support a 100M/yr division.

Outperformed production cost projections by 10% set by BU management on a per unit basis

Created test calibrations “satellite simulation calls” for RF/Digital linking to reduce test times by 15%

Developed proposals and build plans for new products with OEM integration to customer application

Facilitated manufacturing and operations within budget projections by 15% costs

Created a “goals and rewards” program achieving a “best in class” work environment for employees PROXIMA Corporation, San Diego, CA

Advanced MFG Engineering Manager 1987 to 1997

NPI & development of the first “Over Head Projectors” in industry

Facilitated the entire manufacturing operation to Tijuana, Mexico

Set up Maquiladora operation and two facilities for 450 employees

Developed and introduced all new products, technology and processes

Established “World Class MFG” techniques for offshore manufacturing

Developed processes SMT, ATE, MDA, DFM, JIT, LCM

Established all US Customs compliances and procedures for offshore operations COMMERCIAL GUARDIAN, Anaheim, CA. Mfg Engineering Manager

NPI of a automated cash handling system from design, modeling & prototype

Developed production systems, processes, methods and equipment for product

Supervised production floor, materials, final test, beta site testing APPLIED TECHNOLOGY VENTURES SYSTEMS, Inc. Irvine, CA Sr. Mfg Engineer

Developed all subassemblies for POS systems, back office computers and mainframes

Facilitated the integration of eight acquired competitor companies into our operation

Planned, procured equipment and supported a start-up manufacturing maquiladora, MSE Inc. in Tijuana, Mexico for 150 assemblers

Developed all US customs compliance procedures and managed all transactions FORD AERONUTRONICS Newport Beach, CA. Mfg Engineer

Process engineer building “Trident” missile valves

Process engineer building “surface to air” missiles

Mfg engineer in machine shop for process control of NC machining of parts

Security clearance for classified programs

Education

B. S. in Industrial Technology, California Polytechnic University, San Luis Obispo AA in Industrial Engineering, Pacific Union College Computer Skills

Windows, MES, Excel, Word, Power Point, Project, Viso, QBS, Oracle and Agile

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