Quality Engineer/ Industrial Engineer

NIKHIL NEWASE

**** **** ***, *******, **. ***(***)5607. ac2aw3@r.postjobfree.com https://www.linkedin.com/in/NikhilNewase

SUMMARY

Six Sigma Green Belt offering 2+ years of experience in quality engineering, lean manufacturing, process design and operations management. Deliver quality controls and enhancements to proactively address problems and improve product quality, manufacturing flow, customer satisfaction, and bottom-line results. Desire to be a part of a vibrant and leading organization and create footprints as a Quality Engineer, to assist the organizations in all aspects by utilizing all my skills, knowledge, abilities and experience with a balance of hands-on, management and leadership responsibilities.

ACADEMIC QUALIFICATION

M.S. Industrial Engineering (GPA: 3.25/4) Aug2015-May2017

Wayne State University, Detroit, MI.

B.E. Mechanical Engineering (GPA: 3.5/4) June2010-Aug2014

University of Pune, India.

SKILLS AND RELATED COURSEWORK

Software: AUTOCAD, CATIA, MINITAB, M.S. OFFICE, EXCEL SOLVER, Logical Decision.

Lean tools: SMED analysis, Standardized work, MOST time study, 5S, Value stream mapping, 7 wastes (TIMWOOD), FMEA, Point of use store, Kanban, Total Productive Maintenance (TPM), Visual Management, Six Sigma, Just in time, Material planning and handling, Forecasting, Bottleneck analysis, PPAP, APQP, Takt time, TOC, SOP, root cause analysis, lean Six Sigma, SQDC, DMAIC, MTM, 4M, 8D, Fish bone analysis, BOM,CPM, PFMEA, Push pull, Poke Yoke.

Coursework: Production System, Quality Engineering, Facility design and material flow, Applied Statistical Engineering, Risk and Decision analysis, Project Management, Six sigma, Deterministic optimization, Root cause analysis method, VOC, Design of Experiments, Reliability and Quality Engineering.

AFFILIATION AND CERTIFICATION

Six Sigma Green Belt Certification. May 2016

American Society of Quality. May 2016

Institute of Industrial Engineering. Sept 2015

ENGINEERING EXPERIENCE

Engineering Volunteer, Wayne State University, Detroit. May2017 - Present

Design and Manufacturing of vertical axis wind turbine and analysis of effects of different parameters in its performance.

Facility/Operations Management (Student Assistant), Mort Harris Recreational Center, Detroit. Aug2016-May2017

Oversee and manage the day-to-day operations of a building or facility.

Maintaining the Inventory in the facility.

Periodically inspect the facility to insure all areas are kept in a neat, orderly, clean, safe and efficiently operating condition.

Report violation of rules, regulations, policies and safety practices to the appropriate authorities.

Student Assistant, Barnes and Noble, Detroit Nov2015-Jan2016

Assisted in inventory control department and logistics, record of SKU.

Scheduling purchase order, making report sheets for goods, warehouse pricing model.

Assisted with set up and coordination of merchandise displays, ticket merchandise, & book racking.

Inspection of back orders & wage rate.

Support internal audit.

Quality Control Engineer, Ultra Precision Industries, Pune. June2014-July2015

Final inspection of parts as per design, Processing documentation and making reports, Conducting time studies to analysis data.

Performing Value stream mapping to identify opportunities and work in process.

Process Documentation and continuous improvement,5S.

Developing and implementation of methods for sampling, inspection, testing and evaluation of products.

Performing statistical data analysis utilizing statistical software (Minitab and Excel), Statistical process control (SPC).

Support internal Audit experience with ISO9001 and conduct preventive actions.

PROJECTS

Material Flow and Facilities Management Project at Sakthi Automotive Group; Detroit, USA Jan2016-May 2016

Analyzed the original layout and listed some problems such as wastage of resources and available space.

Adopted factory-CAD to figure out the exact location of each machine and used the key concept of cellular manufacturing system.

Applied the Systematic Layout Planning procedure to ensure complete utilization of all machines and proposed an entirely new layout based on the results.

Six Sigma Project, Detroit. Jan2016-May2016

My project in this field was “Using Six Sigma approach to improve worker’s safety” in which I used ‘DMAIC’ and ‘DFMEA’ approach to reduce the injuries and provide more safety to workers. Also, Statistical Analysis, Improvement, Control plans were taken into consideration.

Optimization of Transportation Cost for FedEx, Detroit. Aug2015-Dec2015

Team project on minimization of total cost of supply chain operation of FedEx.

We have defined optimal route from warehouse to distribution and further to retailers. I worked on linear programming to optimize total transportation cost.

Experimentation and Optimization of Surface Grinding process by using different solid Coolants July 2013-Mar2014

It was a research Oriented Project in which we had to find out the solid coolant which would give better Surface Finish and which requires less power to operate and the reaction force.

Zinc Phosphate, Molybdenum disulphide, Graphite, Boric acid were the 4 solid lubricants used and AISI 4140, AISI 4340, AISI 52100 were the 3 materials of plates that we used with different cuts of 10 microns, 30 microns, 50 microns.

Finally, we came up with Zinc Phosphate gives better surface finish than other three coolants.

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