Curtis Hall
**** ****** ** **********, ** *****
EXPERIENCE
Azimuth Custom Extrusion 1618 Lynch Rd, Evansville, IN 47711 August, 2016- June, 2017
Shift Supervisor
Oversee all aspects of Sheet line production
Maintain a constant flow of Quality by continuous tracking of internal defects
Be a constant presence production trouble shooting extrusion processing issues
Enforce safety rules and regulations designed to create and maintain safe working habits to reduce frequency and seriousness of industrial accidents
Keep cost in mind watching for high risks of devaluation
Report production results
Schedule temporary work force through a temp service
Report revisions to set up conditions
Help when necessary to update ISO work instructions
Toyota Boshoku 1698 S 100 West Princeton, In 47670 August, 2015-July, 2016
Assistant Manager Gold Shift
Responsible for Doors Assembly, Injection Molding and Urethane
Responsible for 67 team members, team leads and Group Leads
Responsible for meeting the JIT inventory for Toyota (TMMI)
Maintain Safety as a top priority
Maintain 5S practices
Update work station procedures as equipment and process change to improve takt time
Maintain a constant flow of Quality by continuous tracking of internal defects utilizing tools such as defect walk backs on the line as well as Red Rabbit exercises (intentional placement of bad parts on the line)
Foster an environment of respect and teamwork to retain and empower team members
Monitor attendance and issue warning for non-compliances
Ensure rotations of team members to minimize repetitive injury’s
Continuously looking for ways to reduce takt time and improve the process
oTurned in a plan at Toyota to shave 10 seconds off takt time in sun shade station by adding a tilt table to put shade on door while another shade is being welded by robot.
A Schulman 5001 O’Hara Dr. Evansville IN 47711 2014- July, 2015
Production Manager
Oversee all aspects of manufacturing using twin screws, continuous mixers and single screw extruders
Spend up to 50% of my time in production trouble shooting extrusion processing issues
oReview production packet and if machine conditions change due to wear on screw or barrel change the packet to reflect change for the next set up.
Host daily production meeting discussing downtime and extrusion processing issues and create an action log for corrective actions
o
Perform hiring /firing function as well as scheduling temporary help
Maintain 5S practices
Track production measurable( KPI)such as overtime, yield, uptime, schedule attainment and pounds per man-hour
oThese measurable were maintained by the production manager for a USIP United States incentive plan which paid out a bonus. I would also collect from other department’s information such as dollars of inventory, days of inventory; raw material cost etc. in the five years while I was manager production always hit a high percentage of their goals which resulted in bonus money for the employees usually about a week to two weeks’ pay.
Monitor attendance
Supervise all shift Foremen
Host various safety meetings such as BBS and Safety Committees.
oSeven million man hours with a no loss time occurrence
Continuous improvements
oCreated a sub process to blend materials for downstream feeding to avoid blending and causing a draw on the motor due to the abrasive nature of the material. This allowed the product to run on a much faster twin screw machine which lowered our cost of manufacturing.
Regulatory compliance assistance is given to the EH&S department on storage of used oil, light bulbs and sludge from vents. Also scheduling line operation for stack testing for permits on dust collection. In addition a production PM is issued to check oil containment platforms to insure no oil is in the containment platform causing VOC’s. Make sure all new raw materials have proper labeling showing they have gone through EH&S for production approval.
Ferro Corp. 5001 O’Hara Dr. Evansville IN 47711
Production Manager/Material control Supervisor (combined position) 2010-2014
Oversee all aspects of manufacturing
Perform plant manager functions in his absence
Perform hiring /firing function
Maintain 5S practices and track of lean savings
Track production measurable such as rate or yield to identify problems such as screw wear or problems from raw material changes
Monitor attendance
Supervise all shift Foremen
Host various safety meetings
Material Control Supervisor 1993 - 2010
Audit movements of raw material from receipt through finished goods shipment
Inventory entry and adjustments in SAP
Resolve yield problems
Ensure accuracy of physical inventory by using problem solving techniques
Silo adjustments, bulker adjustments, rail car weight adjustments, nomenclature re-labels
Production Supervisor 1988 - 1993
Direct the activities of the production crew for the manufacturing of customer products
In accordance with process and product specifications per quality standards
Enforce safety rules and regulations designed to create and maintain safe working habits to reduce frequency and seriousness of industrial accidents
Implement training for development of employee skills in extrusion and blending to ensure a high level of production and morale
Production Lead Man/ Mixing 1983 - 1988
Maintain the specifications of a formula during the manufacturing process by adjusting raw materials
Ensure traceability of raw materials through accurate recording of usage
Hold safety as the highest priority and enforce the rules necessary to achieve a safe work environment
Provide training for new employees
Production mixer/operator 1978 - 1983
General manufacturing duties
EDUCATION
June, 2010 Dale Carnegie
Certificate Course 10-1 Effective Communications & Human Relations
Dec. 2009 Oakland City University
BSBA with a concentration in Human Resource and Management
3.971 GPA
Sept. 1999 - Feb. 2001 University Of Southern Indiana
Certificate in Supply Chain Management
1993 - 1995 Ivy Tech State College
Business and Industry Associate Degree 33 credits 3.67 GPA
Certificate in Injection Molding 66 hours course
Certificate in Polymer Extrusion 66 hours course