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Metallurgy / Steelmaking / Casting

Location:
Mumbai, MH, India
Posted:
November 06, 2017

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Resume:

CURRICULUM VITAE

DONGRE P. KAILASH

ROOM NO *11, STAFF COLONY

JINDAL STAINLESS LIMITED,

HISAR, HARYANA- 125005

MOBILE: +91-999*******

E-MAIL: ac25y5@r.postjobfree.com

: ac25y5@r.postjobfree.com

OBJECTIVE

Looking for the best opportunity in your esteemed organization where I would be able to utilize and enhance my potential while being resourceful, innovative and flexible.

CAPABILITIES

Good Communication & Presentation skills.

Get along with a team.

Have Basic idea of Slab Caster as well as CSP Caster Commissioning (Cold/Hot Commissioning).

Stainless steel making (EAF/AOD/LRF/VOD Operation)

Better understanding of basic engineering principles.

Hard and smart worker.

EDUCATIONAL PROFILE

Degree / Qualification

Name of the Institute / School

Examining authority

Marks

Scored

Year of passing

B. Tech.

(METALLURGY ENGINEERING)

NIT Srinagar

Deemed university

(C.G.P.A)

7.20

(72.00%)

2005 – 2009

AREA OF INTEREST

Steel Plant Projects

Continuous Casting of Steel/Stainless Steel

The list is not exhaustive. However, with an open mind, I can attempt anything challenging and really fascinating.

PROFICIENCY IN COMPUTING TOOLS

Operating System : Windows, Vista & Linux

Office Package : SAP, MES, EDAS, L2 Slab Caster & MS office etc.

Programming skills : C, C++.

WORK EXPERIENCE: 8 Years/Caster Operation/Metallurgical Engineers

Currently working as a manager for Steel melting shops & conventional slab caster as well as bloom caster of JINDAL STAINLESS LIMITED, HISAR HR since Jun 2014.

Activities during working hours as following:-

Performance Improvement Projects for Steel melting shops process control(EAF/AOD/LRF/VOD/Caster Operation)

ISO 9001:2016 implementation, Audits reviews, SOP Implementations.

Daily/monthly operations recoveries, yields, TEPs, consumables and Refractory for daily production.

Prepares trial plans for new grade development, process practice improvements in productions.

SOP implementations/ System implementations.

Manpower management for Melting shops operations.

Co-coordinating/Planning with Raw materials and SCM In-charges for daily production planning.

Setting & Monitoring Casting Parameters as per Steel Grade.

Ensures Smooth Casting & Achieving Maximum Caster Yield.

Safeguarding of M/C’ and Worker in case of emergency conditions.

Maintaining Casting Consumable & Refractory Requirements for SMS shop.

Achieving Daily/Monthly Targets under Quality Slab Production.

Achieving Zero Fatality Operation.

Worked as Asst. Manager in Slab Caster Operation as well as CSP Caster Operation at Essar Steel India Ltd. India, from Aug 2010 to Jun 2014.

Responsibilities carried out during working hours as below:-

Co-coordinating/Planning with Furnace, LF, Mill, and SCM In-charges for Daily Casting Planning.

Machine Preparation for ready to Casting.

Setting & Monitoring Casting Parameters as per Steel Grade.

Ensures Smooth Casting & Achieving Maximum Caster Yield.

Safeguarding of M/C’ and Worker in case of emergency conditions.

Shift-Manpower handling like Mold Operator, Teemerman, Crane Operator, Rigger, etc.

Maintaining Casting Consumable Requirements such Casting Powder, Tundish Powder, Tundish accessories (SEN, Shroud, MBS, Weir, Dam, Impact Pad, and Baffle Pad etc.) and cast start material.

Achieving Daily/Monthly Targets under Quality Slab Production.

Achieving Zero Fatality Operation.

Previous Company: Bhushan Steel Ltd, Orissa from July 2009 to Aug 2010 as Caster Operation Engineer.

Slab Caster erection, cold commissioning, hot commissioning and successful operation.

Preparations and maintaining of PSRR and Safety Talks for every equipment such as Tundish Car, Ladle Turret, Tundish Preheater, Tundish Dryer, Mold Oscillator, MLC, Dummy Bar, TCM, Slab Turn over device, mold and segment alignments.

HMI System modification as per operation requirement.

Preparing Quality Reports, Production reports maintaining MIS etc.

Preparing Breakout analysis and taking caution for future failures.

Checking Tundish preconditions such permanent lining, working lining and Tundish accessories (Dam A, Dam B, Weir, Baffle Pad, Impact Pad, Stopper mechanism, shroud, SEN etc.

Team leader for HMI Modification and Slab updating System.

Ensuring all parameters to be ok in condition before ready to casting.

Minimizing caster breakdown timing by making machine to be ready for next sequence as soon as possible.

Increases caster yield by reducing casting losses.

Recycling defected slabs and crop ends to furnace.

Supplying zero defect slabs to the HSM in case of defective slabs scarfing to be used to remove slab defects.

Slab management, scheduling for rolling, scarfing and parting/slitting.

VACATIONAL INDUSTRIAL TRAINING PROGRAMME

I have taken an industrial training at VIZAG STEEL PLANT, VISHAKHAPATANAM (A.P.) which is under the RATRIYA ISPAT NIGAM LTD. INDIA (RINL). From 21/01/2008 to 01/03/2008 at VSP

I have gone through the different areas of steel making processes. The following are the areas of steel making I have visited at VSP are;

1.CO & CCP, 2. SINTER PLANT 3. BLAST FURNACE, 4. SMS & 5. QA & TD.

EXTRA CURICULAR ACTIVITIES

I have expert hand on Computer Operating System, Analysis of Technical Parameters data as maintaining following reports:

Maintaining the Daily Production and Quality Report of Slab Caster.

ISO Documentations, ISO Audits and SOP Evaluations.

TUV Certified internal auditor for ISO 9001:2015.

SAP Material balancing.

Caster consumables and manpower management

Performance improvement projects for the Quality control on Sliver C, Laminations and surface sticking defects.

Updating L 2 & L 2.5 of Slab Status.

Checking Edas Reports for daily castings.

Enrolling Near Miss Reports for Caster.

SMS recoveries of Cr, Mn, Ti, Si rate, Electrode consumption, power at EAF.

ACHIEVEMENTS

Longest Sequence at CSP Caster L+26 Heats in Tundish

5 S Team Leaders for Caster Operation.

Slab Caster Project/Commissioning Experience.

CSP Caster Project/Commissioning Experience.

Prepare the documents for ISO/IMS 9000.

PERSONEL DETAILS

Father’s Name : Mr. POCHAM L. DONGRE

Date of Birth : 5th May 1986

Permanent Address : R/O: CHHALLEWADA,

TAH: AHERI,

DISTT: GADCHIROLI (M.S.)

MOBILE: +91-903*******

E-mail:- ac25y5@r.postjobfree.com

Alternative email:ac25y5@r.postjobfree.com

: ac25y5@r.postjobfree.com

Gender : Male

Nationality : Indian

Marital Status : Single

Linguistic ability : English (to read, talk and write),

Marathi (to read, talk and write),

Hindi (to read, talk and write) &

Telagu (to talk)

Hobbies : Swimming, Reading novels, Surfing through

Internet, playing cricket and computer games.

DECLARATION

I hereby solemnly declare that the above furnished particulars are true to the best of my knowledge and belief.

Place : Hisar

Date : 10/07/2017

Kailash Dongre



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