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Engineer Manufacturing

Location:
Binghamton, NY, 13905
Posted:
November 04, 2017

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Resume:

Siddhant Burande

Binghamton, NY ***** ac24wj@r.postjobfree.com 607-***-**** www.linkedin.com/in/siddhant-burande PROFESSIONAL SUMMARY

• Graduate Industrial Engineer experienced in manufacturing industry offering over 4 years of experience in manufacturing, continuous improvement, new product development, auditing, productivity improvement, Bill of Material

• Achievements include successful implementation of lean manufacturing methodologies, root cause analysis, process improvement techniques, cycle time reductions, labor cost reductions, supplier quality improvement

• Proficient at implementing and using quality tools- PFMEA, APQP, 8D Corrective Action Preventive Action, Root cause analysis, 5s, Poka Yoke, takt time, Kanban, 5 why, Fishbone Diagram

• Knowledgeable about GD&T, GR&R, capability studies, Project charters, value stream mapping, PPAP, PDCA cycle, SIPOC, trend analysis, process design, project charter, Gantt Charts, DMAIC, Pareto Analysis, data analysis, process flow diagrams

• Software skills: AutoCAD, SAP, R, Python, Minitab, VBA, Tableau

• Exceptional analytical, problem-solving skills highly motivated with demonstrated ability to work in a team CERTIFICATIONS

ASQ Certified Quality Engineer

Lean Six Sigma Green Belt Certified - Binghamton University The Data Scientist Toolbox-Coursera

TECHNICAL SKILLS SUMMARY

Lean Tool 5s, Root cause analysis, Poka Yoke, 5 why Six Sigma Tool SPC, DMAIC, Pareto Chart, Scatter diagram, control charts, 8D AIAG Core Tools PFMEA, PPAP, APQP

ISO 9001, conversant with 13485, TS 16949

Software Python, Minitab SAP, R, SAS, AutoCAD, Excel, Tableau, Pro-e, VBA Miscellaneous Supplier development, Gauge R&R, GD &T, time and motion studies PROFESSIONAL EXPERIENCE

Binghamton University Binghamton, NY

Volunteering Research Assistant-Manufacturing Process and Quality Control Sep.2017-Present

• Quality trend analysis, finding correlation between input and output variable for searching values associated with failure

• Study special cause variation data points to support RCA and process improvement Sodexo Inc., Facilities Management Company Binghamton, NY Student Manager Sep.2015 – May.2017

• Directed a team of 15 student employee in day to day, managed inventory and material tracking for events

• 3.3% increase in productivity by effective staff scheduling to better manage daily customer demands

• Improved event planning and managed resources by implementing Heijunka Box

• 4% saving on labor cost per week, increased operational efficiency by implementing 5s

• Coached and trained over 25 employees on 5s maintenance and sustenance

• Prepared work instructions for new employees, ensuring best practices and policies for quality through service A. K. Packaging Industries, Corrugated Box Manufacturing Company Aurangabad, India Production Engineer Aug.2014-May.2015

• 16% reduction in throughput time by building 4 Poka Yokes, balanced takt time to ensure demand meets capacity

• Supervised production, balanced assembly, inspected incoming quality and quality of outgoing final product

• Prepared documents such as standard operating procedures (SOP) considering process safety and risks

• Followed up vendors for orders, guaranteed timely delivery of raw material and consumables Bharat Insulation Company (I) Limited, Custom Order Machine Builder Aurangabad, India Manufacturing Engineer Feb.2013 - Jul.2014

Manufacturing/ Quality Control & Improvement:

• 14 minutes reduction in set up time by performing root cause analysis using fishbone diagram

• 21% reduction in cycle time for making manufacturing drawings by applying lean principles-added checklist tasks

• Led to solve issues in ordering process using 5 why analysis, resulting in reduced delivery time from suppliers

• Directed continuous improvement & problem-solving activities within facility using quality tools

• Conducted internal & external (Supplier) audits for supplier selection, supplier quality improvement, development

• Prepared part, assembly drawings/blue prints using AutoCAD, produced manufacturing bill of material (BOM) for designs

• Supervised a team of 6 for manufacturing copper wire drawing machine and ensured quality of parts, assemblies

• Assisted in assembling and commissioning MATE H-20 structure- enameled copper wire drawing machine Plant Expansion Project-Capital Investment/ New Product Development:

• Improved new product’s manufacturing process using DMAIC, controlled quality by using Statistical Process Control

• Executed PFMEA, participated in conducting Advanced Product Quality Planning APQP for new product development

• Effected corrective actions preventive actions CAPA, 8D by working with suppliers, manufacturing, learned about PPAP

• Analyzed cost, quotes from vendors for engineering works required for plant expansion activities

• Composed Gantt chart, project charter and work break down structure based on project requirements

• Collaborated with cross-functional team in preparing facility layout in AutoCAD for operations optimization

• Designed layout for lean, reducing 7 wastes of manufacturing, accommodating 3 manufacturing cells, 6 machines in total Premium Transmission Limited, Gear Box Manufacturing Company (OEM) Aurangabad, India Graduate Engineering Trainee Jun.2012 - Feb.2013

• Performed time-and-motion studies for establishing standard production rates and improving productivity

• Developed and maintained item codes for manufactured parts and assemblies in SAP, prepared purchase orders

• Negotiated with small capacity vendors and assisted in identifying new vendors

• Collected and assisted in analyzing data for process control and improvement PROJECT EXPERIENCE

Time series analysis for predicting the factors affecting ground ozone level Jan.2017-May.2017

• Completed principal component analysis for dimension reduction with R

• Performed time series analysis for building a prediction model for factors affecting ground ozone level Decision Support System for selection of best soccer team Aug.2016- Dec.2016

• Selected a best team from a pool of about 3600 players

• Collated, cleaned, analyzed the data using SQL, R and Python, voice of Customer approach to design VBA application Lean Six Sigma Green Belt Case Study: To improve nursing shift change process to cut labor costs Jun.2016-Jul.2016

• Developed project charter, Value Stream Map VSM identifying key processes in the study

• Prepared SIPOC diagram for the nursing shift change process, Performed FMEA calculating RPN

• Studied and performed GR&R analysis, calculated Cp, Cpk, developed QFD and matrix diagram

• Learned about Kaizen, prepared process flow diagrams Determination of Appropriate Housing in Boston Using Cluster Analysis Jan.2016-May.2016

• Performed cluster analysis for effective grouping and computing appropriate housing

• Analyzed 14 categorical and continuous variables required to select houses To Study the Effect of Time of Day on the Performance of the Student Aug.2015 - Dec.2015

• Developed tests to find out the effect on cognitive performance, vigilance and concentration of student

• Performed tests during daytime and evening time, tested hypotheses using ANOVA for statistical significance EDUCATION

Binghamton University, State University of New York - Watson School of Engineering May. 2017 Master of Science in Industrial Engineering

Jawaharlal Nehru Engineering College, Aurangabad Jun. 2012 Bachelor of Science in Mechanical Engineering



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