MADHUKAR REDDY KALVA

**** ********* ******** *******

Glen Allen, Virginia, 230159

Tel: (001) 804-***-****, 001 804-***-****

E Mail: ac2214@r.postjobfree.com,

PROFESSIONAL SUMMERY

Mechanical Engineering Graduate having over decade International experience in Oil and Gas industry in various capacities as PMS / RMS (Preventive / Rig Maintenance Supervisor), PIC, Interface and HSE superintendent, Warehouse and Inventory management, Maintenance Engineer/Manager on both onshore and off shore facilities (land, Jack up, Semi-submersible) VLCC (FDPSO) Azurite and FPSO (ABO and Sendje Berge). Operational maintenance management of processing (crude oil) equipment such as gas engine, gas compressors, turbines, boiler, IC engine process vessels, cranes, hotel facilities and Planning and coordination with supply chain, resources sourcing pertaining to maintenance activities on the facilities

As chief mechanic on Offshore/onshore ( jack up, semi-submersible rig, land rigs ) carried out, breakdown, preventive, predictive and corrective maintenance and major repair / over hauls on engines, Generators, reciprocating pumps, air and gas compressors, different type of pumps, Hydraulic systems and controls, pneumatic system and controls including equipment associated, hydraulic and mechanical cranes, hoisting system, material handling systems, mud treatment system,Utilities ( sea water, potable water, instrument air, sewage treatment plant ) HVAC systems, air handling units, walk-in freezers and chillier, galley equipment, which involves complete Disassembly and Assembly of the equipment

Inspecting on inventory for quality and usability of spares

Well versed with interpreting machine Drawings, hydraulic and pneumatic controls schematics, electrical drawing

Base office management of FDPSO

Operational maintenance management (FPSO)

Supervision of supply chain department and monitoring supply of inventory in order to make inventory availability onboard before requirement

Participated in procedural reviews ERP, SIMOP, JSA, Review of preventive maintenance schedules and suggestions

Mentoring crew on technical and safety issues

Advising and implementation of correctional maintenance based on failure frequencies in order to improve relatability and maintainability of equipments

Well versed with

oConcepts, principles and application of Preventive and Predictive maintenance practices in the industry

oForecast equipment failure and plan action based on the requirements thus minimizing the down time of equipment

oCMMS data reviews and recommendations of Inventory and scheduled maintenance tasks

oMonitoring and approvals change management, investigation of root cause of failure analysis and remedial actions

oWorked on various CMMS tools (EMPAC, AMOS, IFS, MAXIMO etc.)

oKPI implementations and suggestions to departments in FPSO

oWare house inventory Min and Max reviews and conducted audit

oHSE and training requirements

oClass and flag requirements

Inventory control and effective utilization of warehouse

Hands on experience in offshore unit’s maintenance (operational and preventive / predictive)

Evaluate the machineries based on preventive / predictive maintenance report

Refurbishment of the major equipment, commissioning and FAT of various drilling equipment for jack up and semi-submersible rigs

SKILLS

Hands on experience to operate, maintain various types of machinery ( preventive, predictive, corrective and breakdown maintenance, condition based maintenance procedures ), and major overhauls of equipment such as Engines, all types and capacities of compressors,( air /gas /instruments air ), all types of pumps( reciprocating/ centrifugal ), hydraulic systems, pneumatics systems Hydraulic and control system, actuators, pressure vessels, process vessels, various type of flow control valves, sewage treatment plants, water maker ( distillate and reverse osmosis ) HVAC systems, utilities, pipe lines, Material handling equipment air hoists, pedestal hydraulic offshore cranes .

Well versed with safe usage of power tools, specialized tools and instruments .

Well versed with CMMS systems tools such as MAXIMO, IFS, AMOS etc in order to administrate and enter maintenance history data, review and implement changes in maintenance procedure based maintenance history and down time of the equipment and reduce inventory and economic maintenance practices .

Well versed with inventory management principles and implemented min and max level of inventory based on criticality of the spares .

Safety, Well versed with HSE, Permits to work system, Job safety analysis, Hazard identification and elimination procedures, confined space hazards and entry procedures, Lock and tagout procedures, Equipment / system isolation procedure during maintenance schedules, trouble shooting and rectification skills and root cause of failures analysis

Good working knowledge of PC, and having good technical communication skills and able to work in industrial environments’ as team members

EMPLOYMENT HISTORY

BW Offshore ltd From May 2013 to March 2016

Worked as Maintenance Manager for BW offshore based in Lagos (Nigeria) since Ops maintenance managing two FPSO’s (SEE and ABO)

ABAN Offshore Singapore From Dec 2011 to Feb 2013

Worked on Jack up Rig DEEP DRILLER # 3 in Malaysia as Chief Rig Mechanic

Prosafe Production Services Ltd / BW offshore Ltd From Feb 2008 to Nov 2011

Interface and HSE Superintendent and Maintenance Engineer on First FDPSO (Azurite) VLCC at as on located in Congo offshore,

Seadrill Management Services Ltd, Singapore From Nov 2006 to Nov2007

Chief Mechanic on Jack Up rig West Prospero (New Generation rig) (Singapore and Malaysia)

Transocean From April 2004 to Oct 2006

Chief Mechanic on JU rig Trident 12 Offshore India

Hitech Drilling Services India Ltd (Presently Aban Offshore) From Nov1991 to Aug 2003

Chief Mechanic, PIC and PMS, Worked on Jack up rig Hitdrill-1, Land Rig 21, Early Production Facility (Semi-submersible TAHARA)

EDUCATIONAL QUALIFICATIONS

Bachelor of mechanical engineering (BS Mechanical Engineering)

Diploma in maintenance management

Advanced training in Industrial Hydraulic and Pneumatic Controls

CERTIFICATIONS

CLT (Certified Logistic Technician) March 2017(Facilitated by CCWA Virginia and conducted by msscusa.org)

MT1(Certified Manufacturing Technician) June 2017(Facilitated by CCWA Virginia and conducted by manufacturing skills institute https://manufacturingskillsinstitute.litmos.com)

INDUSTRY SPECIFIC TRAININGS:

Ariel compressor basic product training {Dec 8 - 10 2014}

Ariel technical school {27 April - 30 April 2015}

Drilling Technology conducted by Institute of Drilling Technology

Top Drive System – Hydra lift HPS Operation and Maintenance Course {5 - 7 June 2012}

TDS 8SA Mechanical and Hydraulic Course

CATERPILLER 3500 series MM course at Caterpillar Singapore Learning Center

Course on Hydraulics Technology held by Yuken India Limited

Top drive systems technical operations conducted by Canrig Drilling Technology, Texas, USA

Maintenance and troubleshooting of CAT D399 engine conducted by GMMCO Ltd., India.

Hydraulic Controls Operation and Troubleshooting for Varco TDS-3H Top Drive Systems at Varco Technical Education center, Singapore 2005

Amphoion Training at NOV Singapore

Selection, Installation, and Maintenance of Electrical appliances in Hazardous areas conducted by TEDD

INDUSTRY SPECIFIC SAFETY TRAINING

Root cause Failure Analysis conducted by Asset Dynamics Asia,

Safe chemical Handling (COSHH) conducted by MSTS,

Job Safety Analysis conducted by MSTS

Work place Assessment, Certificate IV in Training and assessment 12-13 June 2008

Lead accident investigation

FOET (Further offshore emergency training) at Falck Alford, Houston {9 Nov 2015 (Expiration: 8 Nov 2019)} (which involves basic firefighting, marine rescue and survival, etc.)

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