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Engineering Sheet Metal

Location:
Melbourne, FL
Posted:
August 24, 2017

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Resume:

Surya Venkata Sumanth Dochibhatla

Contact No. 321-***-****

ac1zx9@r.postjobfree.com

Executive Summary

Mechanical Engineer specialized in Structures and Materials with 2 years’ experience in Material Science, Product Design (AutoCAD, SOLIDWORKS, CATIA), FEA, GD &T, Structural Analysis, Structural Dynamics, DFMA, Design Efficiency Analysis, Re-Design, Technical writing, and MATLAB programming.

Education

Florida Institute of Technology, Melbourne, FL, USA May 2017

Master of Science, Mechanical Engineering GPA 4.0

Skills

ANSYS, LABVIEW, MATLAB, AutoCAD, CATIA V5, FEM Analysis, SOLIDWORKS, LS-DYNA, Autodesk Remake, R.

Experience

Florida Institute of Technology, Melbourne, FL, USA

Hurricane Sensor System Maintenance Engineer/Research Assistant July 20-Present

Monitor and Maintain Hurricane Sensor system in Applied Research Lab Florida Tech

Charging, replacing, repairing battery or sensor systems when required

Updating system status using spreadsheets

Product Design/Drafting August 2015- May 2017

Profound knowledge in Mechanical Drafting- hands-on experience with Machine and production drawings.

Proficient in GD &T rules for Components, Sub-Assemblies and Top-Assemblies, and understanding professional Engineering drawings/drawing sheets/blue prints.

Designed and Assembled Mechanical systems-Automobile Engine system, Screw Jack Assembly, Eccentric, Crank-shaft and Cam-shaft using CATIA V5.

Drafted and created assembly drawings in CAD software- CATIA, AutoCAD, SolidWorks

Designed plastic bottles, pipes, brackets using part drawings in CATIA V5.

Experienced in designing sheet metal components using SOLIDWORKS; Hands on experience with sheet metal working-bending and welding

Designed Open-ended Wind tunnel, NACA Airfoils (0014, 2412, 2414), Mechanical Components- shafts, Screws, building layouts, Bio-Diesel reactor, Gussets, Welded joints in AutoCAD

Ability to read and interpret technical drawings, part drawings, and Engineering reports

Designed Automotive parts: clutch plate, Bosses, Gears, Connecting rod, piston in SOLIDWORKS.

Re-Designed Can opener, Engine Sub-assembly, Stapler, Electric motor shaver using DFMA principles.

Design For Manufacturing and Assembly August 2016- May 2017

Researched on Product Design rules for various machining and manufacturing methods-Plastic Injection molding, Compression molding, Sheet metal Stamping &Bending, Casting, Inertia Welding, Forging.

Studied GD & T rules.

Performed Research on manufacturing methods- Injection Molding, Extrusion, Casting, Welding, sheet metal stamping and Bending, blow molding

Performed research on DFM/DFA theories and implemented methods to analyze Product Design efficiency- calculated the Design Efficiency of daily parts like Stapler, Table fan and Cork opener; and optimized the design Mechanical Components like Engine cylinder sub assembly, electric motor shaver using DFMA principles.

Studied concepts of plant lay-out, drafting Bill of Materials (BOM)

Published (Primary Author) Research paper (DETC 68126), comparing Boothroyd Dewhurst and Lucas methods to determine product assembly design efficiency-ASME IDETC conference August 2017;

Studied and Researched in DFMEA, PFMEA, and FMEA- Generated engineering reports documenting failure mode analysis, identification.

Profound knowledge of Six Sigma principles and Lean Manufacturing practices, Kanban systems

Finite Element Modelling and Analysis- ANSYS FEA August 2015-May 2017

Defined and implemented boundary conditions, and set up FEA of structures and solid models in ANSYS

Interpreted computer generated pre, and post analysis reports

Studied Finite Element Beam element modelling and surface Modelling techniques.

Hands-on experience working with FEA software and experienced in performing FEA hand calculations

Performed FEA stress analysis of Chromium Plated Engine Cylinder Fin, Gas Turbine blade, Sheet Metal container in ANSYS Structural

Performed both Implicit and Explicit FEM in ANSYS workbench

Experienced in ANSYS Mechanical APDL GUI

Modelled FEA of falling load on Aluminum Soda Can in LS-DYNA and analyzed material stress, strain, and structural behavior of the can

Experienced in Finite Element Model De-bugging and model optimization

Drafted Stress Analysis Engineering reports using Microsoft Word, and Excel

BMW Key Project May 2017

Graduate Research Assistant

Contributed to BMW key Re-Design project as part of my research in 3D printing and Photogrammetry software

Converted client requirements into 3D model of the BMW M3 in Autodesk Remake, and SOLIDWORKS

Optimized the initial 3D model in SOLIDWORKS- Surface smoothening

Reduced the cost of the project by utilizing photogrammetry method of model creation.

Teaching Assistant May 2017

Aerospace structures and Materials Lab Instructor- taught concepts of first principle engineering equations, stress, strain, fatigue testing, composite material manufacturing- Vacuum bag method, hand lay-up method, and testing techniques.

Hands-on experience in soldering strain gages, strain gage wires.

Assisted in machine set-up procedures, and testing Universal Testing Machine, Impact testing machine, screw driven Flexure testing machines-3-point bending test, Tensile testing, MTS Fatigue testing machine

Performed Data Acquisition from machinery, strain gages using LabVIEW

Performed tensile strength experiments on ASTM standard dog-bone specimens

Experimental Aerodynamics Lab Instructor- taught Vehicular Aerodynamics- Lift, Drag properties, Boundary layer effects, flow visualization techniques

Assisted in experiment set-up Open ended sub-sonic Wind tunnel; performed equipment trouble shooting, installation, over hauling, and DAQ device installation and testing.

Performed Wind tunnel testing of Aircraft prototypes, NACA Wing sections, and Airfoils.

Requirement Change Propagation Prediction May 2016- May 2017

Graduate Research Assistant

Worked in a team environment with STRIDE lab team on requirements analysis for TOHO and PIERBURG projects; Reviewed Engineering ECN’S in TOHO and PIERBURG

Experience working with Engineering Documentation-Project Requirements data, plant layout, process/manufacturing documentation, ECN

Performed ECN parsing using MATLAB code.

Studied Syntactical creation DSM’s using MATLAB to analyze the nature of requirement propagation in the projects Modified/Drafted Requirements documents and ECN’s in real time engineering projects (TOHO, PIERBURG) using Excel, and generated results of requirement change propagation in the projects, using MATLAB.

Participated in weekly STRIDE lab meetings and presented technical papers.

Effectively communicated project status, recommendations, and technical information to the supervisor

Participated in weekly STRIDE lab meetings and technical paper presentations.

Effects of Metal foam parameters on Fluid Flow Permeability November 2016- May 2017

Graduate Research Assistant

Analyzed experimental Data, and Developed R code for Multinomial Regression Analysis to study and quantify the effects of Porosity, and PPI (pores per inch) on the velocity loss of fluid within a Metal foam subject to forced convection heat transfer.

Generated Engineering reports-analyzed, summarized theoretical data, and generated regression trend lines

Published research paper in Journal of Engineering Materials and Technology, Journal of Thermal Science and Engineering Applications ASME

Graduate Student Assistant May 2015-2017

Graded student assignments and exams for undergraduate course- Aerospace Practicum, and Air-Breathing Engines.

Additional Skills

Analytical skills, Communication skills, Teaching, Agisoft, Photoshop 2016, XFLR5, Mathematics, C, C++, MS Office Applications, hands-on experience with Milling machine, machining of HSS steel, and Aluminum.

Publications

1.SuryaVenkata Sumanth Dochibhatla, Manas Bhattacharya, Beshoy Morkos, “Analyzing Product Assembly Design Efficiency: A comparison between Boothroyd and Lucas Methods”, ASME IDETC Conference 2017, Ohio, USA.

2.Beshoy Morkos, SuryaVenkata Sumanth Dochibhatla, Mark Bowman, Timothy Hess, Joshua Summers, “Effects of Metal Foam Parameters on Fluid Flow Permeability”, Journal of Engineering Materials and Technology, ASME, 2017, Paper#MATS-17-1176

3.Beshoy Morkos, SuryaVenkata Sumanth Dochibhatla, Mark Bowman, Timothy Hess, Joshua Summers, “Effects of Metal Foam Parameters on Fluid Flow Permeability”, Journal of Thermal Science and Engineering Applications, ASME, 2017, Paper#TSEA-17-1240

Honors/Achievements

PHI KAPPA PHI member- for academic excellence in Mechanical Engineering

Outstanding Graduate Scholar of the year

Graduate Teaching and Research Assistantship

Paper Grader Assistantship

Professional Associations

ASME, SME, NSF, Phi Kappa Phi

Certifications/Training

Certificate of Completion in Hazardous waste management training.

Certificate of Completion (Engineer in Training)- issued by Autodesk

Accomplished course in AutoCAD-2D and 3D modelling.



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