MANIVANNAN. P

Cell no:-91-735*******, 877-***-****

E mail :- ac1yp0@r.postjobfree.com

Arumbakkam, Chennai -106

PRODUCTION - SENIOR LEVEL

Highly talented Industrial production professional with extensive experience in organizing the resources and services necessary to producing goods Like Induction Motors, Sheet Metal Fabrication by CNC Machines (AMADA,TRUMPF & LVD) & Welding by MIG,ARC, Robot welding, Shot Blasting, Paintings, Assemblies, Transformers Fabrication & Assembly and Manufacturing Of Wind Turbine Generators .

Proven expertise in scheduling, staffing, procuring & maintaining equipment, overseeing quality & inventory control and coordinating production activities among departments.

Objective Statement – Managing and directing production processes while ensuring optimum utilization of resources to increase cost savings, quality, yields, output and efficiency of production.

Experience Summary:

• Rich experience in Industrial Electrical Products Production.

• Immense knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

• Sound organizational, planning and problem-solving skills.

• Independent and extraordinary ability to take on responsibility.

• Ability to work under pressure and coordinate numerous activities and groups of people.

•Experienced in Sheet metal Fabrication by CNC TURRET Punch, Laser cutting, CNC Bending, Welding -MIG, TIG, ARC, SPOT & ROBO,Shot Blasting, Powder coating & Spray painting.

• Experienced in Fabrication of Oil Transformer metal Tanks,SS Tanks and Heavy Steel Structures

• Experienced in Machining, Fabrication and Assembly of Induction Motors & squirrel cage sugar application Motors.

• Experienced in New Factory Setup for Wind turbine Plant.

•Experienced in Machining Fabrication and Assembly of Wind Turbine Generators.

•Certified Internal Quality Auditor, Core Member of SAP, IFS Production Module, Core Member of ESHS and PLM.

• Experienced in Trained (Two months) 1 MW WTG Assembly activities at Winwind Finland.

• Experienced in 5s and Kaizen activities in the Production shop.

• Best Performance Award Received at WinWind (year 2010), India

• Excellent knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.

• Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

• In-depth knowledge of machines and tools, including their designs, uses, repair, and maintenance.

• Familiarity with principles and procedures for personnel recruitment, selection, training, compensation and benefits, labor relations and negotiation, and personnel information systems.

• Intimate knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.

Education

Bachelor of Engineering with specialization in Mechanical Engineering from Madras University, in 1994.

Pursuing MBA – Production Management in Madurai Kamaraj University.

Computer: Knowledge in C, C+ +, UNIX and Microsoft Applications.

Professional Work Experience

Al-Ahleia Switchgear Co, Kuwait, Feb 2015 to Dec 16

UNIT INCHARGE

Company Profile

Al-ahleia switchgear co, ISO 9001 company having 11 units, Leader (Middle East) in manufacturing of Lv, Mv Switch gear, Oil & Cast Resin Transformers range up to 31.3 MVA. Plant has augmented its production planning & fabrication shop with latest, state of the art computer numerically controlled CNC machines, various products, parts are manufactured using CAD- CAM technique.

Job Profile

In charge for production whole activities of one unit

Planning of work depends Assy requirements, daily work allotting and feedback from shift Engineers & Supervisors.

Work experience on manufacturing of Jigs & Fixtures for components of VCB & transformer components.

Experience and Fault attending (Trouble shooting) in following areas.

a)Latest CNC Technology in sheet fabrication including combination press capable of Punching & Laser Operation machine TRUMP – 6000L-GERMAN and L3030.

b)LVD – Bending machine – Belgium & 100 ton Hydraulic Press

c)Welding – MIG, ARC, TIG, STUD Welding & Spot Welding machines- Robotic Welding – ABB

d)Shot Blasting ( MANUAL & AUTO ) & Zinc Spray Unit

e)Electroplating, Tin, Silver, & Zinc plating.

f)Spray Paint & Powder Coating plant using degreasing method

Responsible & In charge for Panel & Transformer Production Fabrication Activities up to 30 MVA.

Production plan preparation for Month,Week and Daily.

Ensure the adequate manpower is provided in shift, materials are made available in shop floor for assemblies.

Co-ordinate with store, purchase & QA departments to ensure that Production plan is adhered.

Monitoring the production ISO Documentations, internal auditing the department and reviewing the reports.

Implemented 5s and Kaizen activities in the assembly shop.

Improve the employee morale and team working, employ system to build quality and safety in each and every activity. Ensure the good housekeeping of production shop floor areas.

Assisting Quality assurance activities, maintaining &controlling of quality in shop floor.

Achieving the target and result orient to my superiors and also capable of handling more than Two hundred and fifty manpower's.

Pioneer Wincon pvt Ltd, Chennai. 2011 – 2012

Manager – Sp Project Mw Series &Production

Job Profile:

Responsible &In charge for Nacelle & Hub Production Activities & dispatches.

Production plan preparation for nacelle assembly.

Ensure the adequate manpower is provided in shift, materials are made available in shop floor for assemblies.

Co-ordinate with store, purchase & QA departments to ensure that Production plan is adhered.

Analyzing & Trouble shooting Of existing 250 KW & 750 KW wind turbines (assembly issues & site issues)

Cost estimation of existing wind turbine mechanical components for cost reduction purpose.

Monitoring the production ISO Documentations, internal auditing the department and reviewing the reports.

Implemented 5s and Kaizen activities in the assembly shop.

Improve the employee morale and team working, employ system to build quality and safety in each and every activity. Ensure the good housekeeping of production shop floor areas.

Additional Responsibility – Sp Project Mw Series

Responsibility on Research and Identification of a new wind turbine technology drives in the market.

Core technology review on performance of the various wind turbine machinery.

Evaluation of real performance on generation production of the wind turbines.

Assessment and estimation of value on the products in the markets.

Review of various vendors to develop the components for indigenous.

Evaluation of Vendors facility for components development in India. (Indigenous of components)

Design assessment of the facility development for assembly of wind turbine equipment.

Cost estimation of existing wind turbine mechanical components for cost reduction purpose.

Winwind Power Energy Pvt Ltd, Chennai 2007 to Jan’ 2011

Deputy Manager – Production

Job Profile

Developed the Assembly procedures, layouts & sequence of operations.

Modified and created the drawings for assembly fixtures and lifting tools.

Interacted with Winwind Finland engineering team and provided the sufficient data for WWD1 manufacturing in India.

Knowledge & Key user of PLM.

Developed the list of assembly tools for Nacelle & hub and same procured with the help of scm.

Made the factory setup for production shop and to execute the production plan & co-coordinated to SCM and procured the capitals’, fixtures & tools.

Preformed the Technical reviews with Winwind Finland, SCM, subcontractors for developing WWD1 components.

Prepared & implemented the BOM for Tubular Tower for WWD1.

Developed and implemented the Manufacturing procedure for wind turbines acted as Team leader over Mechanical contents during construction.

Under gone two months training at Finland –Oy, and trained Engineers and technicians for assembly of nacelle, hub & subassemblies

Work involves in developing Indigenous components of Nacelle, Hub and PU.

Responsible &In charge for Nacelle & Hub assembly Activities & dispatches.

Production plan preparation for nacelle assembly.

Ensure the adequate manpower is provided in shift, materials are made available in shop floor for assemblies.

Co ordinate with store, purchase & QA departments to ensure that

oProduction plan are adhered.

Monitor’s the work for quality of product and workmanship in the shop floor.

Implementation of new testing arrangements for Nacelle Testing.

Attending the assembly problems and taking corrective actions, avoiding the same problems in future production.

Monitoring the production ISO Documentations, internal auditing the department and reviewing the reports.

Core member for EHS & OHAS implementation.

As a core member of the ERP – IFS team for production module, work

oImplement –IFS production module..

Implemented 5s and Kaizen activities in the assembly shop.

Improve the employee morale and team working; employ system to build quality and safety in each and every activity. Ensure the good housekeeping of production shop floor areas.

Vestas RRB India Ltd, Chennai. Feb’2006 – Dec’ 2007.

Asst. Manager – Production

Job Profile

Prepared & implemented of V27-225 kw,V47-500kw & V47-600kw BOM for Nacelle & Hub.

Developed the Assembly procedures, & sequence of operations.

Prepared the drawings for assembly fixtures and lifting tools.

Developed first Indigenous components for V47-Hub and Assembled the Hub.

Performed the Technical reviews with Vestas Denmark, scm, subcontractors for developing V47-Hub components.

Implementation of Vestas procedures and design standards, contribute

oTo high creation of high quality of products.

In charge of Production, Job involves production planning control; Process planning, Method improvement, optimizing utilization of man, machine and productivity improvement.

Production plan preparation according to the company target.

Implemented the effective methods (Manpower, Tools, and Operation Documents) to increase the production quality.

Implemented the work measurement system in the assembly shop floor, based on the process flow of the materials, usage of manpower and tools, operation sequence.

Implemented the advanced technology Laser alignment method to reduce the man power usage in nacelle assembly process.

Attending the assembly problems and taking corrective actions, avoiding the same problems in future production.

Monitoring Quality of the production and workmanship in the shop floor.

ISO internal auditing the department and reviewing the reports.

Prepare the imported components stock report and sent to MNES for duty exception.

Al-Ahleia Switchgear Co, Kuwait, Mar 2003 to Sep 2005

Engineer– Production.

Company Profile

Al-ahleia switchgear co, ISO 9001 company having 7 units, Leader (middle east) in manufacturing of Lv, Mv Switch gear, Oil & Cast Resin Transformers range of 1000, 1250, & 1600 KVA. Plant has augmented its production planning & fabrication shop with latest, state of the art computer numerically controlled CNC machines, various products, parts are manufactured using CAD- CAM technique.

Job Profile

In charge for production whole activities of one unit

Planning of work depends Assy requirements, daily work allotting and feedback from shift Engineers &Supervisors.

Work experience on manufacturing of Jigs & Fixtures for components of VCB & transformer components.

Experience and Fault attending (trouble shooting) in following areas.

g)Latest CNC Technology in sheet fabrication including combination press capable of Punching & Laser Operation machine TRUMP –6000L-GERMAN

h)LVD – Bending machine – Belgium & 100 ton Hydraulic Press

i)Welding – MIG, ARC, TIG, STUD Welding & Spot Welding machines- Robotic Welding – ABB

j)Shot Blasting & Zinc Spray Unit

k)Electroplating, Tin, Silver, & Phosphate

l)Powder Coating plant using degreasing method

In charge for New development oil transformers like 2000 KVA & 12.5 MVA transformer, all fabrication activities (achievement in al-ahieia

Assisting Quality assurance activities, maintaining &controlling of quality in shop floor.

Achieving the target and result orient to my superiors and also capable of handling more than hundred and fifty manpower’s.

NSR Elekemet Pvt.Ltd, Chennai Dec’1998 to Feb 2003

Assistant Manager – Production & assembly

Company Profile

NSR Elekemet, manufacturing of Vacuum Circuit Breakers, vacuum contactor, isolators and double bus bar panels range of 3.3 KVA to 36 KVA.

Job Profile

Daily planning of production, materials planning & procuring from vendors.

Manufacturing of Jig& Fixtures for VCB components.

Value & Cost reduction using time & work study

Fabrication of Breaker panels,VCB components, & inspection

Panel sheet punching & Bending process by CNC TURRET PUNCH & Bending machine

Maintenance of Genset& various type of mv Panels

In charge for executive the KONE ELEVATOR JOBS (Lift parts)

Implementing activity system as per Kone Elevator std& Vendor Inspection.

RotoParts (I) Pvt.Ltd, Chennai. April 1996 to 1998 Nov

Assistant Works Manager – Production & assembly

Company Profile

ROTO PARTS (I) Pvt. Ltd, ISO COMPANY, manufacturing of Siemens Ac Induction motors (SPDP & TEFC) from 7.5 KW to 250 Kw and also three & four speed sugar application motors

Job Profile

Material & Production planning according to Siemens orders

Materials procuring from Siemens & Local

Daily work allotting, get feed back from Supervisors.

Manufacturing of Jig & fixtures for motor components.

Fabrication of motor frame & other components.

Assisting to Quality Control & Internal Auditor activities

Maintenance of Genset& machineries.

Wellwin India Ltd, Chennai, Sep’ 1995 to 1996 Mar

Technical Support Engineer

Company Profile

Wellwin Industry Ltd., Manufacturer of Pressure, Temperature Gauges, Temperature switches & Flow meters.

Job Profile

Installing & Commissioning of Gauges

Technical details collection from customers like INS- SATHYA, INS-MAKER, VIZAG BASE SHIPS, ANDAMAN- PORTBLAIR Defense, ONGC,- Rajahmundry SRF &etc

Fault attending & servicing of Gauges

Assisting to Quality & Inspection of Gauges

Best Cast Pvt. Ltd, Chennai, Sep’ 1994 to 1995 Aug

Tool Room & Project Engineer

Company Profile

Best Cast Pvt.Ltd, Manufacturer of Al Gravity die Castings main consumer like TELCO, MICO, ENFIELD etc

Job Profile

Tool Room in charge making dies for aluminums castings

Preparing Bill of materials for Dies(PPC)

Preparing the production schedule & allotting the daily work & get the feed back

Vendor Inspection for outside & inside works.

Place:

Date: Manivannan. P

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