Process Engineer

Sean Blanton Home: 336-***-****

**** ****** ** *********@***.***

Middletown, OH 45042

SUMMARY / SKILLS

• Meticulous Process engineer, excellent at juggling multiple tasks and working under pressure.

• 11 years of experience with solid work history and proven ability to perform well in a team as well as individually.

• Organizational skills; Initiative to work independently; Strategic thinker; Production procedures; Fast Learner; Inventory Control; Staff training/development; Employee scheduling; Consistently meet goals; Cross-functional team management; Staff development; First Aid; Blood born pathogen; CPR; Forklift; Supervisor/Leadership skills; RJG Training; Completed basic and advanced Paulson training; 6 Sigma; 5S; Fire extinguishing training; Electrical training

• Problem Diagnosis: Used operational knowledge of systems, parts and components to solve problems that arose during assembly.

• Leadership: Served as key contributing member to leadership team.

• Machine Set Up: Gave directions to other workers regarding machine set-up and use.

• Quality Improvement: Streamlined design development process and significantly increased production.

• Repaired broad range of injection molding machines.

• Design of Experiment / Analyze data

WORK EXPERIENCE

4/16- Present, Process Engineer, iMFLUX, Hamilton, OH Seeking to further career.

• Facility is a software company that sells it technogies to plastic manufactures

• Molding presses include: Husky, Nestal, Krauss Maffei, Demag, Milacron Fanuc Roboshot, Nissei, Sumitomo, Battenfield

• Equipment includes all varieties of tools

• Materials processed include PP, PET, Delrin, ABS, HDPE, Lexan, BR,

• Travel to customer sites to install and develope process utilizing imflux technogies

• Problem Diagnosis: Use operational knowledge of systems, parts and components to solve problems that arise during assembly.

• Optimize processes

• Run mulitiple DOE designs; Half factorial, Full factorial, Response Surface CCD with Face Center axial points,and more/ Analyze data to develope and optimize processes

• Maintain proper documentation/reports (scrap, machine usage, work order)

• Verify that safety guidelines and regulations are followed.

• Ensure that products are produced on time and are of good quality.

• Monitor and adjust production processes or equipment for quality and productivity.

• Continuous improvement

• Analyzed and monitored graphical data (iMFLUX).

3/15- 3/16 Present, Process Specialist, Bericap, Cowpens, SC

• Facility produces a variety of plastic injection molded parts for food and beverages.

• Molding presses include: Husky, Nestal

• Equipment includes High cavitation molds- 96 cavity tools

• Materials processed include PE, PP

• Establish decoupled 2 processes

• Train machine operators / process technicians

• Problem Diagnosis: Use operational knowledge of systems, parts and components to solve problems that arise during assembly.

• Optimize processes

• Run DOE

• Maintain proper documentation/reports (scrap, machine usage, work order)

• Verify that safety guidelines and regulations are followed.

• Ensure that products are produced on time and are of good quality.

• Monitor and adjust production processes or equipment for quality and productivity.

• Continuous improvement

1/13- 3/15, Process Technician, Aptar, Lincolnton, NC

• Facility produces a variety of plastic injection molded parts for food and beverages.

• Molding presses include: Husky Hybrids (600-1200 tons), Krauss Maffei, Edart (RJG). ROBOTICS: Whittmann Robots, Isselmann THERMOLATORS: Whittmann

• Equipment includes Stack molds. High cavitation molds- 132 cavity tools

• Materials processed include PE, PP.

• Work closely with process engineer on new launches

• Lead Process Technician

• Aptar’s employee of the month September 2014

• Responsible for molding equipment setup, installing tool, startup and shutdown as well as processing issues

• Problem Diagnosis: Used operational knowledge of systems, parts and components to solve problems that arose during assembly.

• Maintain proper documentation/reports (scrap, machine usage, work order)

• Ensure that safety guidelines and regulations are followed.

• Made sure that products are produced on time and are of good quality.

• Monitored and adjusted production processes or equipment for quality and productivity.

7/11 – 12/12 Process Technician, Nypro, Arden, NC

• Facility produces injection molded parts for the medical market

• Oversee / manager 25 injection molding presses including Milacron Fanuc Roboshot, Nissei, Nestal HP, Sumitomo, Netstal Synergy, Netstal Elions, Toshiba, Van Dorn HT ROBOTICS: Yushins, Automated Assemblies Corporation, Whittmann Robots THERMOLATORS: Sterlco, Whittmann (66 tons up to 390 tons)

• Materials processed include ABS, PE, PP, PC and Acetal

• Direct and coordinate the production, processing, and distribution.

• Responsible for molding equipment setup, installing tool, startup and shutdown as well as processing issues

• Ensure that safety guidelines and regulations are followed.

• Monitor and adjust production processes or equipment for quality and productivity.

• Strategically process/troubleshoot.

• Make sure that products are produced on time and are of good quality.

• Calibrate or adjust equipment to ensure quality production using tools

• Utilize RJG decoupled molding/scientific molding, lean & 5s manufacturing.

• Maintained proper documentation/reports (scrap, machine usage, work order)

• Problem Diagnosis: Used operational knowledge of systems, parts and components to solve problems that arose during assembly.

• Machine Set Up: Gave directions to other workers regarding machine set-up and use.

• Quality Improvement: Streamlined design development process and significantly increased production.

• Repaired broad range of injection molding machines

4/05 – 6/10, Moll Industries, Seagrove, NC The plant was shut down

• Facility produced a variety of plastic injection molded medical products

• Equipment included Milacron Fanuc Roboshot, Toshiba, Van Dorn HT, Husky ROBOTICS: Yushins, Automated Assemblies Corporation, Whittmann Robots THERMOLATORS: Sterlco, Whittmann Machine tonnages varies from 66 tons up to 500 tons

• Processed ABS, PE, PVC, PP, PET, Delrin and Nylon

Supervisor, 7/07 – 6/09

• Trained a staff of 25 direct labor employees to perform assembly and manufacture of product.

• Developed production tracking and quality control systems, analyzing production, quality control, maintenance and other operational reports, to detect production problems.

• Ensured that all health and safety guidelines were followed.

• Hired and managed staff.

• Made sure that products were produced on time and are of good quality.

• Monitored product standards and quality-control programs.

• Monitored the production processes and adjusted schedules.

• Oversaw the production process and managed the production schedule.

• Worked with managers to implement the company's policies and goals.

• Prepared and maintained production reports and personnel records.

• Supervised and motivated staff and management.

• Helped achieve company goals by supporting production workers through training,

• Maintained necessary level of communications between shifts by updated visual board for oncoming shift to know what was going on, passing information down to next Supervisor and ensuring employees passed information along to coworkers

• Responsible for achieving production requirements.

• Maintain proper documentation/reports (scrap, machine usage, work orders

• Became the first out of high school to move up through Moll as a Process Tech and Supervisor at the age of 20.

• Leadership: Served as key contributing member to leadership team.

• Machine Set Up: Gave directions to other workers regarding machine set-up and use.

Process Technician, 4/05 – 2/10

• Set molds and handled a variety of processing issues

• Directed and coordinated the production, processing, and distribution.

• Ensured that safety guidelines & regulations were followed.

• Responsible for molding equipment setup, installing tool, startup and shutdown as well as processing issues

• Monitored and adjusted production processes or equipment for quality and productivity.

• Analyzed and monitored graphical data (RJG).

• Strategically processed / troubleshot.

• Utilize RJG decoupled molding/scientific molding, lean & 5s manufacturing.

• Maintain proper documentation/reports (scrap, machine usage, work orders

• Made sure that products are produced on time and are of good quality.

• Calibrated or adjusted equipment to ensure quality production using tools, adjusted molds safety positions and low pressure to ensure that mold would not be damaged at startup or during production run.

• Problem Diagnosis: Used operational knowledge of systems, parts and components to solve problems that arose during assembly.

• Machine Set Up: Gave directions to other workers regarding machine set-up and use.

• Quality Improvement: Streamlined design development process and significantly increased production.

• Repaired broad range of injection molding machines.

EDUCATION

High school diploma, Career prep, People & management skills training, Elion Imm training, GMP & ISO training, MM1, Rjg Edart Training, Systematic Training

REFERENCES

Tommy Smith, Applications Engineer 859-***-****

Sam Raybuck, Underbody Engineer 814-***-****

William Trainham, Process Engineer 704-***-****

Bradley Threlkeld, Process Engineer 513-***-****

Alexander Ibarra, Process Engineer 513-***-****

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