PFMEA, PDCA, PPAP Coordinator, Continuous Improvement, Lean Six Sigma

Tanmay Nitin Shah

Southfield, MI, ***** 409-***-****

ac1t34@r.postjobfree.com https://www.linkedin.com/in/tanmayshah1008 Industrial Engineer with 2+ years of experience in the manufacturing sector, looking to execute Lean Manufacturing and Quality skills for continuous process improvement and product development. EDUCATION

Masters in Industrial Engineering, Lamar University GPA - 3.25/4.0 May 2017 Bachelors in Mechanical Engineering, University of Pune GPA - 3.33/4.0 May 2013 Diploma in Mechanical Engineering, University of Pune GPA - 3.33/4.0 May 2009 TECHNICAL SKILLS

Certified: AutoCAD, Pro. Engineer, CATIA, Six Sigma Green Belt, German language – Levels A1 & A2 Engineering Software: AutoCAD, PRO-E, CATIA, UG-NX, Solid Works, CREO Parametric 3.0, Minitab, ARENA, ANYLOGIC, SAP, SQL Relevant Coursework: Six Sigma, Lean Manufacturing, Industrial Management, Statistical Decision Making, Production and Inventory Control, Simulation of IE Systems

PROFESSIONAL EXPERIENCE

Quality Engineer Intern, Takshi Auto Components Pvt. Ltd. July 2013-June 2014

• Acquainted to Design and Drawing concepts such as symbols, dimensions, standards, Engineering changes records, revision and basics of GD&T

• Implemented Six Sigma DMAIC Methodology for A3 projects to facilitate continuous improvement in the plant

• Exposed to instruments, gauge usage as well as maintaining their calibration records

• Assisted in in-house & supplier quality audits and reviewed Production Part Approval Process (PPAP) documents of Banjo Beam for Mahindra Scorpio car

• Exposure to ISO/TS 16949 Recertification and Validation Audits as well as Customer Specific Audits by clients such as Mahindra Vehicles Manufacturing Ltd., American Axles

Engineering Intern, SAJ Dynamometers and Testing Plant December 2012-June 2013

• Studied manufacturing processes and applications of different types of dynamometers

• Performed dynamometer testing (torque, bearing temperature, maximum load carrying capacity)

• Worked on PFMEA’s and APQP documentation & implementation for dynamometer test rig as per customer requirements

• Designed and developed Containerized Test Rig for testing of motors and engines using Eddy-current dynamometers

• Achieved 60% reduction in total cycle time of dynamometer testing process

• Implemented Ishikawa Diagram (Cause and Effect Diagram) and achieved 70% reduction in system vibration

• Utilized the basic motion element concept to eliminate unnecessary material movements and implemented Lean Methodology

(5S) for cell design

• Calculated the process inventory (WIP) and utilization of each machine by assuming different bottlenecks

• Achieved 13% increased floor space for installation of new machine unit Engineering Intern, SAZ Boilers, India July 2011-December 2011

• Tracked inventory such as raw material, work in process and manufactured components

• Assisted in planning and organizing the workforce as per production requirement

• Analyzed processes generating process flow diagrams and value stream map to modify the layout of the production line to maximize space and worker utilization resulting in 10% increased units per worker hour

• Associated with onsite installation, pre-commissioning and commissioning of various equipment’s like economizer, boiler, water softener unit, water tanks and water level indicators

• Monitored various fabrication processes like coiled tubing, welding (TIG and MIG), sheet rolling ACADEMIC PROJECTS

Design and Development of Quadcore Drone

• Led a team of 3 engineers to design and develop a quadcore drone

• Designed quadcore based on the DFM/DFA concepts

• Studied and surveyed diverse ways of manufacturing drone parts as per standards Implementation of Lean Principles on Shop Floor

• Compared the effects of application of lean principles in different manufacturing sectors

• Observed an average saving of 14% in company expenses when lean principles were implemented on the shop floor Introduction to the Turning Process Simulator TURNISM

• Studied and performed the process capability analysis, constructed control charts with the use of X charts and R charts

• Successfully achieved the objective of finding three special causes which affect the process stability Simulation and Optimization of the service process at Education First Bank using Rockwell Arena

• Studied the working process of bank. Time study of customers entering the bank, rush hours, customer service time and time in system and created a model in Rockwell Arena

• Analysed and optimized the outputs of basic model and changes in system were recommended for increasing overall efficiency

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