Todd D. Wellman

*** ****** ** *** *

Norton Shores, MI 49441

Home Phone: 616-***-****

E-mail: ac1p6h@r.postjobfree.com

Goal: To apply my skills, knowledge, abilities and experiences in a team environment to

contribute to major projects.

Attributes: Team player, diversified in skills and work experiences, good interpersonal & communications skills.

Mechanical Design Design Engineer

Strengths Pattern Tool Design Process Engineer

& Plastic Injection Tool Design Geometric Dimensioning & Tolerancing

Experience: Sheet Metal Part Design CNC Programming

Engine Design CNC - many (Fanuc controls)

Fixture Design Project/Program Management

ECN processing

Software/Hardware Platform Experience (on UNIX, NT, PC platforms):

Pro/ENGINEER (13 modules & 26 years experience)

Basic Fundamentals Advanced Part

Production Drawing Advanced Assembly

Sheet Metal Cable/Harness

Piping Pro/MANUFACTURE

Pro/PROCESS Pro/SURFACE

Pro/Intralink & Windchill 10.2 Pro/CABLE & HARNESS

Pro/Wildfire 1,2,3 &4 Creo Parametric 2.0/3.0

SolidWorks (4 years experience)

Basic Fundamentals Sheet Metal

Drawing Assembly

Surfacing

Cadds 5 (computer vision) Valysis (CMM)

Catia Vericut (CNC Cutter Path)

Unigraphics/NX Autodesk Inventor 2010

Bridgeworks (Steriolythography) Ezcam 18 CNC Programming software

Work Experience:

12/2016-5/2017 Whirlpool Corporation, St. Joseph, MI (Contract Employee)

Product Engineer utilizing Creo 3.0-Windchill 10.2 leading the CAD development of Dishwasher rack components and spray system design. Designed a variety of plastic injected parts that required complex surfacing with C1 & C2 curvature continuity and proper design for tooling. Worked closely with the model shop to create files for rapid prototype components.

01/2013-9/2016 L3 Combat Propulsion Systems, Muskegon, MI

Sr. Mechanical Design Engineer utilizing Creo 2.0-Intralink 10.2 leading the CAD development of a rotary diesel propulsion system. Incorporated design changes to various components of the engine based on test data to achieve the reliability and durability requirements. This includes new part design and modifications to existing components and maintaining the top-level assembly. Lead the CAD design effort for a Mobile Test Cart

System based on system requirements and performance.

07/2009-11/2012: Systems Engineering & Manufacturing, Inc. Forest, VA

Mechanical Engineer utilizing Pro/Engineer in the development of the EFSS Expeditionary Fire Support

Vehicle. Assigned as the lead engineer on the vehicle frame and many sheet metal sub components. Designed and prepared parts and assemblies for manufacturing in our facility. Created and managed large Bill of Materials to assist purchasing and manufacturing. Designed a variety of fixtures for assembly and welding utilizing Autodesk Inventor. Assisted the machine shop and trained employees utilizing Ezcam CNC programming software to create CAM programs to manufacture a variety of components.

01/2008-07/2009: General Dynamics Land Systems, Woodbridge, VA (Contract Employee)

Mechanical Engineer utilizing Pro/Engineer in the development of critical components for the Expeditionary Fighting Vehicle (EFV) program. Assigned as lead engineer on the EFV main weapon auxiliary sight system. Developing concepts and hardware, focused on design for reliability, for the prototype phase of the project supporting transition into the low rate initial production phase.

07/2006-12/2007: Rowe International, Grand Rapids, MI

Mechanical Engineer utilizing Pro/Engineer in the design and development of state of the art commercial digital sound systems. Developed complex designs from prototype through the production phase. Lead engineer on many projects that included electrical harness, sheet metal, plastic and metal parts, and sound cabinet design. Additionally, created the required technical and service manuals for operation and service of finished product.

11/2003-07/2006: Broadview Product Development, Zeeland, MI

Engineer utilizing Pro/Engineer and SolidWorks in the development of a wide variety of complex automotive components, tooling design, sheet metal, plastic extrusions, commercial office furniture and stadium seating, with an emphasis on safety, quality and cost reduction. Assigned as on-site engineer at Herman Miller, Irwin Seating and Ottawa Door Light to develop new products through concept, design, prototype and all phases of production.

10/2000 – 07/2003: Micro C Technologies, Grand Rapids, MI

Mechanical Engineer utilizing Pro/ENGINEER in the development of Semi-conductor process modules. Developed intricate designs from prototype through pre-production. Created and managed large assemblies. Created full detailed drawing packages for manufacturing including a high level of GD&T. Maximized lean manufacturing skills to reduce piece part count and tooling costs.

1/1999 - 10/2000 General Dynamics Land Systems, Muskegon, MI

Worked in Design Engineering Services as Sr. Engineer, developing conceptual design for Crusader, LPT (Low Profile Turret) project and various other projects. Used Pro/ENGINEER on both major modules and very detailed drawings. Developed procedures for the sheet metal and cable & harness package utilized by Pro/ENGINEER, while instructing company employees on use of the sheet metal module and the use of reference parts / application.

8/1998 - 1/1999 Knoll, Grand Rapids, MI (Contract Employee)

Design Engineer utilizing Pro/ENGINEER in the development of new product. Concept/design/detail for all phases of product definition. Designed a new modular storage cabinet from concept through prototype. Also designed a variety of plastic injected parts that required complex surfacing with C1 & C2 curvature continuity. This involved high skill in the surfacing techniques within Pro/ENGINEER. Trained other design engineers and designers on advanced surfacing and modeling.

1997 - 1998 Mito Product Development, Jenison, MI (Contract Employee)

Design Engineer and Tool Designer. Involved with product from conception to parting line development for tooling. Worked closely with industrial design engineers for driving shape of appearance surfaces. Utilized Pro/ENGINEER on a wide variety of products ranging from large plastic injected assemblies, cellular phones to vacuum cleaners.

1988 - 1997 Mack Industries, Troy, MI

Design Engineer and Process Manufacture Programmer. Designed a variety of automotive powertrain components, including the design and development of tooling. Used Pro/MANUFACTURE to program 3-Axis CNC cutter paths to produce parts or tooling. Set up and operated a wide variety of CNC’s. Wood Pattern Maker and ISO/QS 9000 trained. Designed molds for a number of Ford DEW front engine covers, including part design changes and full partings. Designed a number of flow boxes using digitized CMM data to create surfaces for port shape (reverse engineering). Utilized Pro/ENGINEER as well as trained employees on Pro/ENGINEER, Cadds 5, Catia, Valisys, Vericut, and Bridgeworks.

Education:

Grand Rapids Community College

Macomb Community College: 2 Years: Technical drafting/design: CAD: CNC

Oakland Community College

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