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Welding Engineer

Location:
Carol Stream, IL, 60188
Posted:
July 26, 2017

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Resume:

Tsun W. Mo

*** **** *****

Carol Stream, IL ***** USA

614-***-****

ac1h6t@r.postjobfree.com

EDUCATION

The Ohio State University, Columbus, OH.

Bachelor of Science, Welding Engineering, March 2005. EXPERIENCE

Senior Flexonics – Automotive. Bartlett, IL.

Welding Engineer, April 2013 – May 2017.

- Responsible for over 20 robotic weld cells, and 10 automated welding machines, which includes:

- Providing support on weld-related issues on production floor.

- Created preventative maintenance procedures for weld cells.

- Facilitated repair of weld equipment components.

- Maintain backups of robotic cells and provide recovery solution.

- Audit and maintain weld parameters to ensure compliance within WPS.

- Investigate daily weld defect trends from non-destruct testing and provide corrective action.

- Support production launches of new products.

- Created Weld Process Specification (WPS) for 6 new and 4 existing products.

- Developed weld requirements based on appropriate joint design and created weld measurement forms for customer audit requirements.

- Analyzed weld sections and created weld reports for customer PPAP and/or internal process control.

- Provided weld technical feedback during initial product design and subsequent fixture reviews.

- Developed weld parameters and WPS for 6 new products (Scandium, Phosphorous, Niobium, Strontium, Molybdenum and Rhodium).

- Programmed weld paths and locations of new products based on product print specifications.

- Provided support during trial runs and PPAP.

- Participated in monthly Kaizen Events to maximize weld line production output.

- Successful in performing weld trials and converting existing weld contact tips manufacturer to a more cost effective weld contact tips manufacturer.

- Trained Set-up personnel and weld technicians on welding theory and basic robotic safety and operation.

Van-Rob – Automotive. Waverly, OH.

Welding Engineer, September 2012 – March 2013.

- Provided welding support of over 30 welding cells.

- Managed, assisted and trained welding technicians on welding related issue.

- Developed tip dress and stepper programs for 10 resistance welding cells.

- Created preventative maintenance schedules for over 130 robots and welding equipments.

- Performed time study and cost analysis to optimize production output.

- Created action plan to reduce the amount of welding consumables used for daily production.

- Organized and maintained inventory of all welding supplies, including distribution and purchase of welding wire and welding consumables.

- Studied welding defect trends, investigate root cause, and provide corrective action.

- Created weld map of finished part, with parameters for process control. Midwest Industries – Outdoors Consumer Goods. Willard, OH. Robotic Welding Engineer, March 2010 – August 2012.

- Responsible for the functioning and maintenance of over 75 robots in the facility.

- Assisted in the installation, set up, and programming of weld parameters for new Ytterbium laser cell.

- Investigated root cause analysis and provided corrective action on welding defects.

- Created and provided continuous training to production zone leaders on various welding and robotic application.

- Performed robotic programming for new model launches and test pilots.

- Conducted cost savings analysis on current welding wire vs. a less expensive welding wire as part of Continuous Improvement project.

- Reduced the overall usage of shielding gas of all welding cell by a minimum of 50%.

Welspun Tubular, Inc. – Spiral Pipe Mill. Little Rock, AR. Welding Engineer, August 2009 – March 2010.

- Managed and supervised over pre-visual and repair area of approximately 15 inspectors/welders.

- Ensured weld repairs are done properly according to API 5L and customer specifications.

- Worked with Intermediate UT in examining weld defects of daily production.

- Gathered and compiled data of weld defects of over 5000 pipes through SAP system.

- Performed root cause analysis of weld defects.

KYB Manufacturing NA, Inc. – Automotive. Franklin, IN. Welding Engineer, January 2007 – January 2009.

- Responsible for welding support and troubleshooting over 40 welding machines.

- Created/ modified AutoCAD drawings of welding tooling.

- Conducted welding trials and time study for new model trial production order builds.

- Created work combination tables to improve line efficiency.

- Set up and qualified welding conditions for new model launches.

- Participated in weld issue project team to develop a robust welding quality system that would reduce scrap production to 1%.

- Created procedure documentations for daily machine check, welding torch alignment, and wire target checks.

RoMan Engineering Services. – Engineering Consulting. Madison Heights, MI. Welding Engineer Consultant, December 2005 – January 2007.

- Performed weld lobe and electrode caps endurance tests based on welding procedure standards.

- Collected and evaluated weld data and mechanical testing data.

- Co-wrote technical paper for the Sheet Metal Welding Conference (March 2006).

QUALIFICATIONS

Certified Associate Welding Inspector.

Understanding of AWS D1.1 Structural Welding Codes – Steel. Understanding of AWS D1.6 Structural Welding Code – Stainless Steel. Experience with FANUC ArcTool programming and operations. Experience with Panasonic robot and welding systems (GII, GIII). Experience with Motoman robotic systems (NX100, XRC, MRC). Understanding and experience with resistance welding, GMAW, GTAW, SMAW and laser welding process.

Experience with low-carbon mild steel, Type 304 and 308 stainless steel. Understanding and experience with RLSK Studio laser software. Knowledge of Windows Operating Systems, MS Office (Excel, PowerPoint, Word).

Multi-tasking skills and experience in project management. PERSONAL

U.S. Citizen.

Member of the American Welding Society (# 543765). Willing to travel and relocate.

Fluent in Chinese (Cantonese).



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