RESUME

KONDAL RAO A

E-MAIL: ac1h2u@r.postjobfree.com

MOBILE: +917*********

CAREER OBJECTIVE

Making peoples lives better & and honing my skills as well as attaining Organizational Goals by unleashing the power in the area of production and Operation

EXPERIENCE SUMMARY

Results-driven professional with approx. 15 years of experience in the automobile industry, Exceptional record of increasing operating efficiency and boosting profitability through expertise in, production, kaizens, cost cutting and quality control, reduction of cycle time at a business unit level and optimization of resources.

Worked with Tata Cummins limited, a 50:50 Joint Venture between inc., USA, world leaders in design and manufacturer of diesel engines and Tata motors, India’s largest automobile company. The company manufactures Euro-I, Euro-II and Euro III compliant diesel and CNG engines from 125 hp to 210 hp with various ratings for automotive, Gen-set, marine and industrial application. Joined the company in the year 1999 as a Trainee Associate Working in crank shaft Business Unit as a Associate till date

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KEY COMPETENCIES

Extensive knowledge and experience on CNC, NC and Machines

Communicate successfully at all levels.

Strong Leadership skills

Manage, Develop and Motivate teams to achieve objectives

Interpret instructions and implement accurately

Ability to work well o own initiative with minimal supervision

Excellent Organization skills

EDUCATIONAL QUALIFICATIONS

ISC (Physics, Chemistry, Mathematics)

ITI (In fitter Trade Certified by NCVT)

CNC Programming from (Indo Danish tool room)

D.C.A (Diploma In Computer application )

WORK EXPERIENCE

Crank Shaft Business Unit, TATA Cummins

Current Position: Team Coordinator

The team Comprised of 8 Managers and 81 Associates Divided into six team with one Coordinator and three point Leaders.

KEY FUNCTIONAL AREA

Conversant with NC AND CNC MACHINES (operations)

Handling various functions of the entire business unit.

Ensuring timely delivery of crankshaft to final engine assembly.

Cost savings through optimum & timely planned maintenance of machines.

Daily liaisons with material, PPC, quality and sourcing department.

KEY ACTIVITIES AREA

Production: Operating all types of C.N.C turning machines in Fanuc & Siemens versions. Experience in Heller RFK whirl milling machine and Skenk Avery mass balancing machine. Preparing the business unit AOP, delivering key performance targets from plant wide AOP and translating them in to front line targets. Meeting daily, monthly and yearly production targets and responsible for WIP and quality targets Manpower planning and distribution of shifts and achieving shift targets by zero downtime .Optimization of no. of shift identifying and implanting kaizens.

Handling Rejection: Control on rejections and line rejection returning of rejected goods to vendors.

Issues & Line Feeding: Procedure for issues, FIFO and control on deterioration due to ageing. perpetual stock verification

Inventory Controls: Control on inventory carrying costs, material control, Consumption control, and stock control by JIT and DOL pre inspection and quality control.

Significant Achievements

Quick project execution through a combination of innovative methodology, strong follow ups, strong review system and presentation skills.

Worked in Aditayapur small Scale Industry as a Lathe Turning Operator from 1994 to 1999

Team Coordinator 2005 to 2007

Zero Accident point Leader 2001 to 2003

Business. Unit performance: cycle time balancing of line to reduce wipe to the minimum level of no of machines.

Introduced computer generated system for tracking of components for traceability.

Team development: working toward continuous improvement of team members. Now the teams. Are at level 4. They take care of the leave plan training Need Identification, and driving corrective Action for their defects, Monitoring team Budget and above all tracking their Performance measures.

Jishu Hozen implementation: All machines in the crank line passed step 4.2of Jh.

Successful recertification for QS 9000 & ISO 14001

No Delivery Misses for Assembly for Past 3 Years

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Team Development

Facilitating two teams consisting of both production and maintenance personal, as a team Developer

Guiding Team Member in preparation of Team Charter

Giving Continuous Theoretical as Well as Practical Training inputs, Technical as well as Behavioral.

Setting up Measures of Team Performance, derived from Business Units Annual Operating Plane.

Leading the Team Recognition Scheme through which the best Performing Team vis--vis Team Measures were Recognized and Rewarded.

PROCESS PLANNING

Responsible for formulating the process flow: Preparation of process flow charts, process document(process sheet, process graphic, tool list, wear part list, control or quality plan) and work instruction

Preparing product and process control plan

Part of the team responsible for process and product FMEA

Responsible for continuous Improvement of work distribution and process flow (line re-balancing).

Responsible for reduction of breakdowns and timely delivery of crankshaft to final assembly (line re-balancing).

Supported in installation of new machines.

QUALITY

Participating in the process for improvement of line first time ok

Controlling the flow of non conforming material (NCM)

Leading the forces to reduce line scarp cost reduction

Attending Before in- service (BIS) defects and initiating implementing monitoring corrective containment and preventive actions

Performing second level process and product audit and initiating process improvement

Implementing in-process failsafe.

Formatting & controlling the gauge management system includes gauge calibration & gauge keeping activities

Tracking defects in incoming material.

TOTAL PRODUCTIVE MAINTENANCE (TPM)

Leading the autonomous entrance (Jishu hozen) Quality maintenance (hinshitsu hozen) & kobetsu kaizen Activities.

Jishu Activities

Jishu hozen: Providing inputs to the operators regarding the meaning and implementation of autonomous maintenance and their role in it.

Providing Technical Inputs to the operators so that they understand and identify Machine Elements

Kobetsu kaizen: Identifying and implementing kaizens for the Elimination of the losses

Preparing &maintaining the loss tree & cost loss tree for the line In Process defects elimination

Introducing inspections as per plan Implementing poke yoke.

Date of Birth

03.05.1972

Gender

Male

Address

Junior MIG- 6, Kavitanagar,Avantivihar Near Capital palace, Raipur,

Passport Number

M8788026, valid till 18/05/2025

PERSONAL DETAILS:

DECLARATION

I hereby declare that the above information furnished by me is true and correct to the best of my knowledge.

Yours Sincerely

Place:

Raipur, India Kondal Rao A

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