inspection

SANJAY SAHU NN JJ

Mobile: +91-946*******; *******876âE-Mail: **************@*****.***;***************@*****.***

Skype id- sanjay.sahu78; ********-**************@*****.***

MIDDLE MANAGEMENT PROFESSIONAL – AN OVERVIEW

Quality Control & Assurance and Process Enhancements

A result oriented professional with qualitative experience of 17 years(PRD/QA&Testing/CSD with power transformer 5mva,33kv&50MVA/132KVclass) in managing Quality Management Systems entailing Supplier Quality, Process Enhancements, Auditing and Team Management. Presently associated with KOTSONS Transformer Pvt.Ltd . Alwar,Rajasthan As a Asstt. Manager Quality/Testing

Proficient in streamlining processes / procedures to facilitate robust Quality Management Systems; adept in developing a framework of quality standards, procedures & systems; provided support in problem & defect analysis in production & supplier quality related issues. Good analytical, troubleshooting and interpersonal skills with proven ability in driving numerous quality enhancements, process improvement and cost saving initiatives during the career span.

SINCE MARCH 2016 To TILL DATE

I was joined with KOTSONS PVT LTD.ALWAR,they manufactured Disrtibution transformer upto 1 MVA/33 range –Single phase and 3-Phase

They are reputed Government approved supplier Of JDVVNL,JVVNL & AVVNL

I was joned as a Assistant manager position in quality control deptt.

SITE EXPERIANCE-

To attend the site complaint as per the feedback received from customer or visit at site to find out the nature of failurity.

Following activites carried out at site

1.Meggar test /PI value /Earthling test.

2.Ratio test & resistance .

3.Magnetic balance test.

4.Tap changer problem

5.LV connection

6.vector group test

7.Marshalling box proplem

8.Relay problem

9.Lekage /seepage attenend

10.Erection and commissioning at site and to satisfied the customer with OGA drg as per the customer requirement .

11.Also other work work as per the site requirement.

12.Prepartion of site report ( like electrical failurty and mechanical defect)

13.Prepration of root cause analysis,CAPA,SOP

14.Reporting to our immediate boss.

SINCE APRIL-2014,ADDIS TRANSFORMR AND SWITCHGEAR (ADDIS ABABA ETHOPIA)

REPORTING SYSTEM

Key Assignments:

Carried out Electrical testing and Physical raw material inspection which is receipt from store power & distribution transformers and critical material check i.e.:-

oInproess Testing(Pre testing)

oPhysical Inspection

o2KV Testing

oMeggar by 5/2.5kv

oMagnetic balance(HV & LV)

oRatio and resistance

oVector group

oHigh voltage(up to 100kv)

oShort ckt impedance.

oLoad loss up to 1250kva /33kv class

oDVDF( @200 Hz )

oCore loss testing

oOil leakage testing

oDP testing

oWinding inspection.

oOil testing by BDV Tester.

oFinal transformer psical inspection as per OGA customer approved drg.

oTransformer radiator checking as per specification.

oMarshalling box inspection,RTCC inspection

oTanks inspection

Conductor inspection, roller inspection, insulation inspection, cable inspection,PRV & valves all types Testing done by fixture,flow meter heat exchangers, flow pump

Responsibility-

I am working As a QA,Testing & Operation Asst. Manager up to 1250 kVA /33kv transformer .

As well as i have responsibility of plant in charge position Responsible of Materials purchase,production and planning,dispatch of transformer .

Achievements In ADDIS TRANSFORMER & SWITCHGEAR (Addis Ababa,ETHOPIA)

Company was given the operation responsibility under this responsibility i was completed following work-

1-Vaccum Heating Oven installation commissioning for 33kv transformer& manufactured of tank for under oil vacuum filling.

2.Drying oven Temperature automatic setting.

3.Cooling Tower arrangement for vacuum oven.

4. Plate Earthing arrangement for all company network.

5.Capacitor Installation for load loss of transformer .

6. Out side oil storage tanker project.

7.LV & HV winding starting arrangement.

8.Pre testing of transformer arrangements .

9.Automatic (delta make) compressor installation.

10.Shearing machine (up to 5mm thickness) started for operation /insulation cutting .

11.Plane block manual cutting machine arrangements .

12.Started the process checklist,final dispatch checklist, ovening schedule checklist, oil filtration schedule checklist.

12.Also make the plan for process audit with corrective and preventive action.

13.Arranged the training and learning with technician weekly basis .

14. Prepared the format for Store issues and receive materials and take the stokes on monthly basis .

15.Day to day basis make the production and materials planning for smooth operation and report to general manger(Reporting boss is general manager).also coordinate with finance deptt and purchasing deptt.for arrangement of raw materials .

16. Customer relation work- I am also responsible for customer related issues and after discussion and site visit solve that problem.

17.Site related work for new customer give the guidance on phone and personnel to test the transformer and find out the problem.

18.In the plant i was make all identification and traceability of elect panel,production machine,gangway, oil storage,assly area, fireextinguser (CO2),core core assly area,tanking area,dispatch area,painting area.

19.Design calculation-I am doing the repairing design calculation for cross over winding, no of speal calculation,number of turn calculation,taping calculation,insulation calculation as per the old design .

Earlier worked in India

In ARYA ELECTRICAL AND SWITCHGEAR,RAIPUR as a In charge

Testing, production and customer service from July 2013 to 2014,he is making up to 5MVA transformer and servicing of transformer

POWERICA WORKS (SILVASSA): Joined As a Executive QA&ISO work at Silvassa location in Powerica Limited Genset company as a ISO and Quality works This organisation having 100 million turn over

GULF EXPERIANCE:-

Also having a work experience in SAUDI ARBIA,DAMMAM Location .-2013

ORGANISATIONAL SCAN

Since Jul’07: Emco Ltd., Jalgaon, Maharashtra

Senior Engineer - Quality

Key Result Areas:

Quality Management Systems

oAchieving quality certification as per ISO 9001 – 2008 standards; reviewing & inspecting non-conforming products and initiating requests for corrective and preventive action.

oTaking stringent quality measures including preparation of necessary documents to ensure compliance with above standards & customer requirements.

ISO:

To maintain the ISO procedure as per the company policy .

To plan the in process audit.

To plan the vendor audit through NCR raised at the time of inspection

Taking the corrective action against NCR

To maintain the checklist, inspection report as per ISO procedure.

To maintain the calibration history sheet along with due date plan the recalibration of instruments.

Also made the materials testing plan as the vendor rejection.

Prepared the plan of Vendor surveillance audit.

To set the our quality objective like a-Reduction of test bed failure,reduction in in-process failure, to reduce the leakage complaints at in house and at site.

Also taking the objective of 18001-Inviroments health’s -To reduce the paper consumption,aspect,impact,

Also taking the objective regarding safety ISO-14001- Also maintained the hira register to review of risk assessment,

Also to make the safety processor to fulfil the safety of human-like a wear the gloves,wear the helmet to register the complaints regarding near miss.

Quality / Inspection Operations

Inspection:

oMaintaining all high precision grade equipment/tools in safe custody & ensure all equipment are operated as per the instructions and user manual.

oPreparing & maintaining all the records of all the standards, audits, uncertainty calculations pie chart, control charts,histogram parto chart of all the reference standards, guidelines, quality checklist, customer complaints & analysis.

Materials Inspection - Incoming and In-Process :

oMaintaining quality standards for incoming materials ensuring stringent adherence to quality standards, norms & practices. Preparing MIS/reports on purchases done & evaluating & calculating the costs.

oTaking adequate measures like conducting audits to monitor and analyse the performance of vendors pertaining to cost, quality and delivery norms.

oWinding –Preparation of LV and HV winding -Crossover,disc, Spiral, LV double layer,single layer

Supplier Quality & Technical Assurance

oAssessing the performance of the vendors based on various criterions such as quality/ technology improvement rate, timely delivery, etc.

oReviewing vendor quality status, plan actions to attain continual quality improvement of vendors. Providing technical guidance to the vendor team; guiding them on performance bottlenecks.

Process Enhancements

Identifying scope for:

oPlanning, implementing & monitoring of technological changes to enhance operational efficiency.

oModifications in equipments, process flow, working practices, consumables, etc. for controlling & reducing conversion cost per unit produced.

Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and work within the budget.

Team Management

Leading, mentoring & monitoring the performance of the team members to ensure efficiency in process operations and meeting of individual & group targets.

Creating and sustaining a dynamic environment that fasters development opportunities and motivates high performance amongst team members.

Tested of Buccholzy Relay, OTI, WTI, MOG, PRV, Relay Contactor, MCB, MPCB, Marshalling Box Surge Relay, etc.

Oversaw programming of Shock Recorder, Leak Detector Inspection, Air Cell & Heat Exchanger.

Conducted Transformer Tank Inspection – up to 50MVA & 132KV Class as per customer approved drawings and quality checkpoint:

oPressure & vacuum test conducted independently in front of L&T, NTPC, NHPC, Reliance, JVVNL, JDVNL, Delhi Transco, ABB, Airtel and Bharat Heavy Electricals up to 20MVA,132KV.

oRadiator centre to centre distance.

oLocking boss dimension.

oHV bushing hole and bushing hole to hole distance.

oLV Epoxy and porcelain hole dimension.

oPhase to phase clearance of HV & LV bushing.

oGround clearance of HV side and LV side.

oRoller c-c dimension, etc.

Inspection of:

oCore cutting as per core slitting plan received from TRE; checked burr label in the core.

oCore building-frame levelling insulation arrangement in the frame set.

oCore coil assembly as per assembly drawing given by TRE.

oTanking section.

QAP preparation.

DP test of oil field job.(NTPC client).

Preparation of dimensional & painting thickness and test certificate submission as per the QAP.

Dew points process and testing.

Shock Recorder Software testing and installation.

Preparation of IP65 testing and final is was passed at ERDA in one go by jan 2012.

Transformer errection and commissioning.

Pre-commisiong test

Significant Highlights:

Entrusted with additional responsibilities:

oInward & in-process and final product inspection.

oWarranty received material analysis.

oVendor audit.

oDevelopment of new gauges & calibration of measuring instruments.

oCoordination with R&D for new developments.

oReview of customer complaints and close the same as per spacified times

PRECEDING ASSIGNMENTS

Aug’06-Jul’07: Areva T&D, Nani, Allahabad as Engineer - PRD/QA

Commenced career with LG CPT, Malanpur, Gwalior as Engineer - PRD/R&D/QA from Dec’98-Aug’06

Joined as Trainee Engineer till Dec’98

PROFESSIONAL TRAININGS: Crompton Greaves Malanpur (1997)

EDUCATION & CREDENTIALS

Degree(Crosspondance)- MPEE-Mumbai in 2008.

Diploma in Electrical Engineering in 1998,

Government Polytechnic, Gwalior, MP

Other Professional Qualifications:

PLC/SCADA: Prolofic, Delhi in 2005.

IT FORTE: Conversant with ERP & SAP PM Module System(Material inspection in SAP. and notification creation, Inspection recording system. Usage decision in SAP.(iv)Posting of material in SAP) Windows (XP & Vista), MS Office 2007 and Internet Applications

PERSONAL DOSSIER

Date of Birth : 10th April, 1978

Residential Address : H. No. 98, Mukherji Nagar, Mall Road Morar, Gwalior, PIN Code-474006, MP

Linguistic Abilities : English, Hindi & Marathi,Amahric

Notice Periods : 1 months

Present CTC : 4.5 lacs & All Home,food,conveyance by the company side

Expected CTC 20 % Rise

Notice period : 1 months

Nationality : Indian

Contact No : +919*********- ;+91-896*******

Email : **************@*****.*** ; ***************@*****.***

Skype id : sanjay.sahu78

Passport validity : 2019

Marital Status : Married

Children : 1 –boy (Studying in 8th standard)

Emergency Contact : AP SAHU-099********

SIGNATURE

[SANJAY SAHU]

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