Engineer Quality
Resume:
DAVID G. BAKER
Silverton, Ohio 45236
*********@*****.***
QUALIFICATIONS
Hands on experience with writing Inspection Plans, Test Plans, and Gage Calibration instructions.
Direct Quality System experience that includes writing and implementing ISO 9000 systems.
Contract manufacturing experience for medical device and government programs.
Certified VDA 6.3 Process Auditor
Lead Quality System Auditor ISO 9000, AS 9100, TS 16949, ISO 13485
Experience with Electronic Assembly Acceptance Criteria IPC 610
Welding Inspector certified to VT1.
Direct experience with supplier quality and development, handling multiple suppliers and multiple product launches.
Performance of APQP, pFMEA, control plans, PPAP packages, Root Cause Analysis, warranty claim reduction, product failure investigation
Six Sigma Greenbelt.
Computer skills include MS Word, Excel, Powerpoint, Visio, Minitab, and SAP. EDUCATION
Graduate Old Dominion University School of Engineering B S MET 1986 Passed E IT Exam 1986.
Graduate Navy Nuclear Power Program, Electrical Operator 1978 ISO 9000 Lead Auditor 1990
Six Sigma Green Belt 2000
VDA 6.3 Process Auditor 2013
PROFESSIONAL EXPERIENCE
Takumi Stamping 2016-2017
Senior Quality Engineer
Resolve issues with suppliers, internally production and customers. Responsible for containment, root cause analysis, and implementation of countermeasures. Mubea 2013- 2016
Regional Supplier Development Engineer
Lead supplier operational improvement leading to reduction in lead time, inventory, ppm, and total cost. Provide technical support to suppliers developing quality and manufacturing systems. Perform process audits at suppliers and internally for the regional business units. Parker Racor 2011-2012
Supplier Quality Engineer
Perform assessment of supplier product, processes, and quality systems ensuring they meet customer specifications. Direct 8D corrective actions and PDCA problem solving teams. Verify Production Part Approval Process (PPAP) meets TS16949 and company requirements. David G. Baker Page
TSS 2 010 -- 2011
Quality Engineer
Primary customer contact for PPAP process. Prepare PPAP documentation including Process Flow, pFMEA, Control Plans, and dimensional verification reports. Communicate customer requirements to the shop personnel. Qualify suppliers for outside sub contracted services. ADVICS-OHIO 2 008 – 2009
Senior Quality Engineer
Responsible for circuit board assembly soldering processes and electrical terminal welding processes.
Successful production launch of Electronic Stability Control Unit (ESC) ROLLS-ROYCE PLC 2004 – 2008
Supplier Development Leader - Approve & Maintain
Conduct quality system and product audits at supplier to ensure compliance to required standards (R-R SABRe, AS9100).
Conducted audits and submitted reports of all assigned suppliers in the US, Mexico and United Kingdom.
ZF-MERITOR 2001 – 2004
Supplier Quality and Development Engineer
Perform assessment of supplier product, processes, and quality systems ensuring they meet ZF-Meritor and customer specifications. Champion of 8D and PDCA problem solving teams. Verify Production Part Approval Process (PPAP) meets QS9000 and company requirements. Lead in the development, implementation and maintenance of Advanced Product Quality Planning (APQP).
Lead team for the re sourcing of wire harness supplier.
Key member of team to re source commodities with high warranty claims.
Facilitated preparation of PPAP documents for the launch of new designs (air filter regulator and shift knob) with suppliers who are not QS9000 certified.
Conducted design of experiment (DOE) to eliminate thread damage to stud and prevailing torque lock nut.
MACK TRUCKS INC. 1998 – 2001
Supplier Quality Assurance Engineer
Perform assessment of supplier product, processes, and quality systems ensuring they meet Mack Trucks and customer specific requirements. Interface with Manufacturing and Quality departments to evaluate quality measurements and improvements.
Reviewed and approved assigned commodities for two new vehicle models.
Key member of speed and temperature sensor global sourcing team.
Lead team for the re sourcing of wire harness, air tank, trim, and label suppliers.
Facilitated resolution of regulatory issue due to failure of fuel tank labeling.
Facilitated resolution of dimensional, tolerance, and measuring issues with vacuum molded trim David G. Baker Page
pieces.
EBAC 1997 – 1998
Project Engineer (contract)
Wrote Quality Management System and Standard procedures for Amtrak NEC High Speed Train Set HVAC Systems.
Acceptance of quality management system by customer (Bombardier). OLD DOMINION UNIVERSITY INDUSTRIAL PROGRAM 1994 – 1998 Adjunct Instructor
Taught topics in commercial and Industrial heating, air conditioning, and refrigeration. ENGINEERING DEVELOPMENT LABORATORY 1994 – 1997
Quality Control Manager
Responsible for the Quality Control Department. Supervised Quality Control Inspectors. Collected and evaluated inspection and test documentation. Primary customer interface.
Launched aftermarket oxygen sensor for Allied Signal.
Contract manufacture of medical device subassemblies for Physio-Controls
Awarded number one supplier status by Canon
Facilitated qualification testing for NASA Life Sciences Physiological Signal Conditioner (PSC) project.
ALLIED COLLOIDS CUSTOMER ENGINEERING SERVICES 1990 – 1994 Quality Engineer
Wrote documentation and implemented quality system for registration to ISO 9002. Quality system representative for registration to ISO 9002. Responsible for in process and pre shipment quality inspections and checks including hardware and technical documentation.
Facilitated ISO 9002 registration
Designed and set up paint booth and solvent recycling for painting industrial equipment.
Developed and implemented divisional safety program including Lift Truck Operator training. DUNHAM BUSH 1988 – 1990
Design Engineer
" Cradle to Grave" responsibilities for commercial heating and refrigeration product lines including initial design, release to production, design changes, evaluation of production processes. Wrote and collated documentation for equipment registration to ASME, CSA, ETL, and UL certification.
Launched new condenser product line.
Passed Pressure Vessel certification review with no findings. David G. Baker Page
SYSTEM MANAGEMENT AMERICA 1987 – 1988
Process Engineer, Field Engineer
Installed electronic equipment at FAA Air Route Control Centers. Wrote and implemented process documentation for the production and installation of electronic equipment. DIVERSIFIED TECHNOLOGIES 1986 – 1987
Engineer
Designed modifications to for Navy Divers Life Support Systems. Wrote and implemented configuration management plans for selected navy emergency ship salvage equipment, and other equipment under government contract.
PARKWAY PONTIAC, VOLVO, AND ISUZU 1983 – 1986
Public Relations (College Part Time Job)
Helped develop community relations program for Parkway Pontiac, Volvo, and Isuzu. Provided courtesy road service for stranded motorists. Maintained public relations through personal contacts and public appearances.
NAVY NUCLEAR POWER PROGRAM 1976 – 1982
Electrical Operator
Graduated Electrical Operator, Navy Nuclear Power School, Orlando, Florida. Graduated Nuclear Prototype Training Unit, Idaho Falls, Idaho. Demonstrated abilities aboard the USS South Carolina CGN-37 by qualifying all electrical watch stations along with Shut-down Reactor Operator and Damage Control Petty Officer.
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