Quality Supply Chain

CHAITANYA JAGDHANE

****, ****** ****, ***.*.*** *******@*****.***

Okemos MI - 48864 (M): 313-***-****

PROFILE OVERVIEW

An accomplished professional with powerful problem-solving, analytical and communication skills and proven capability to multitask within fiercely competitive and fast-paced environments, ensuring timely completion of projects without compromising quality.

EXPERIENCE

Teaching Assistant, Wayne State University, Detroit, USA December 2016 – May 2017

Worked as teaching assistant for the course Flexible Manufacturing Systems.

Reinforced lessons presented by teachers by reviewing material with student one-on-one or in project teams.

Assisted professor for preparing lessons, setting, conducting and monitoring exams. Manufacturing Quality Engineer, Shriram Industries, Maharashtra, India June 2013 – July 2015

Monitored manufacturing process under quality control standards, Auto-CAD and GD&T.

Created quality reports, performed in-process inspection, dock audits and process capability studies.

Calculated PPM, OEE, FTT, monitored SPC trends and performed Gauge R&R studies.

Analyzed and created 8D reports for customers.

Performed root cause analysis of defective components and developed pareto charts.

Communicated with suppliers for supply concerns and performed On Site Assessment for new suppliers.

Investigated quality issues on product recall, performed root cause analysis and implemented CAPAs.

Maintained and reviewed control plan, work instruction, PFMEA, product flow chart.

Participated in cross functional teams and attained weekly meetings for high priority issues.

Worked in tandem with Materials Planning and Purchasing groups and assisted to resolve supply issues.

Coordinated 5s and lean operation activities across the plant.

Worked in Six Sigma projects for data collection and data analysis. Manufacturing Intern, Cummins, Maharashtra, India January 2013 – May 2013

Identified and implemented manufacturing improvements to reduce operating costs, improve product quality, increase production capacity, and improve employee safety.

Worked on cost saving projects and tracked material and labor savings. EDUCATION

Wayne State University, Detroit, MI, U.S.A GPA – 3.83 August 2015 - May 2017 Master of Science in Industrial Engineering

University of Pune, India GPA – 3.20 June 2010 - July 2014 Bachelor of Engineering in Mechanical Engineering. COURSES

Deterministic Optimization, Applied Engineering statistics, Fundamental of Six Sigma, Production Systems, Supply Chain Management, Lean Operations & Manufacturing, Quality Engineering, Design of Experiments, Computer Simulation Methods, Manufacturing Processes, Production Technology, Project Management. TECHNIAL SKILLS

Process mapping, Time and motion study, Value Stream Mapping.

Continuous Improvement, Root cause analysis, 5 WHY, TPM, 5S.

Cost Analysis, Value Analysis and Value Engineering (VAVE), RFQs, Purchasing.

Lean Operations and manufacturing, Six Sigma.

Process flow chart, SOP, SPC, Control chart, Statistical and analytical skills, KPI monitoring.

Corrective action, Engineering change note, Mistake Proofing, JIT.

TS-16949, ISO 14001, PFMEA, DFMEA, PPAP.

Auto CAD, Minitab 17, NX Unigraphics, Pro-E, Arena. ENGINEERING PROJECTS

Design of Experiments, Wayne State University, Detroit, MI Sept 2016 – Dec 2016

Determined optimum setting to get maximum flight time for helicopter.

Analyzed data by two level full factorial statistical design to find significant factors.

Considered factors like wing length, wing width, material quality, weight, base dimension and angle.

VAVE of Automotive Tail Light Assembly, Detroit, MI Sept 2016 – Dec 2016

Enhanced value of product my modifying and simplifying the design.

Reduced number of parts in assembly and cost incurred in maintaining tolerance between mating parts.

Minimized the cost of tail light assembly by giving better value alternative and retained functionality.

Process Improvement using Computer Simulation, Detroit, MI Sept 2016 – Dec 2016

Designed a process simulation model for Detroit Medical Center.

Identified bottleneck in the process and increased throughput by 11%.

Reduced queue waiting number, waiting time, work in progress.

Supply Chain Management Project May 2016-Aug 2016

Analyzed quality data trend, developed supply chain optimization model to save 6.5% a year.

Suggested improvements in current supply chain to reduce waste and increase in profits.

Accurate Inventory Storage System, Barns and Nobles, Detroit, MI Jan 2016 – April 2016

Implemented Six Sigma Methodology so that official inventory records match physical inventory.

Reduced DPMO (Defects Per Million Opportunities) from 20,000 to 1000.

Material Resource Planning, Detroit, MI Jan 2016 – April 2016

Developed a decision support system to forecast demand and plan MRP on weekly basis.

Considered factors like labor hours, supplier lead time, inventory, safety stock, process capability, WIP.

Maintained reduced inventory level, overtimes, penalty cost.

Supplier Selection and Cost Optimization, Detroit, MI Sept 2015 – Dec 2015

Designed LP Model to determine optimum number of parts to be purchased from available vendors.

Considered constraints like supplier quality, component cost, transportation cost, supplier capacity.

Quality and Product Life Cycle Improvement, Shriram Industries Jan 2015 – April 2015

Determined problems affecting quality of steam and efficiency of boiler.

Worked with supplier to reduce the TDS in water to improve steam quality.

Improved boiler life by reduced scaling’s, damaged steam pipes and valves due to water hammers.

Electric Cart, Green Space Realtors, India June 2013 – June 2014

Designed and manufactured an electric cart, that can travel 150 Km on a single charge.

Worked on all aspects of powertrain design (AutoCAD and Pro-E) and motor design.

Managed market research, project planning, material purchasing and coordination with project sponsor CERTIFICATIONS

Fundamentals of Quality Standards (ISO 9001, ISO 10000, TS16949). February 2015

Lean Six Sigma Green Belt (Wayne State University). May 2016

Kaizen Certification February 2017

Member SAVE International

OTHER SKILLS

Experience with Microsoft Office applications (Excel, Project, Word, and PowerPoint).

Self-motivated, enthusiastic, can effectively work in team environment & individually.

Languages: English, Hindi.

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