Project Manager
Resume:
Key Skills
Profile Summary
DCS Automation & Control
Operations & Maintenance
Installation & Commissioning
Testing & Inspection
Calibration
Project Management
Cost & Budgetary Control
Team Management
Resource Utilization
A vibrant performance-driven professional with over 6.5 years experience in Automation & Control, Project Management, Calibration and Operations
Expertise in administering the complete plant operations entailing planning, resource utilization, maintenance, quality management & manpower management
Skilled in erection & commissioning of instrument and ensuring completion of project in minimum turnaround time by effective resource utilization to maximize the output
Successfully commissioned ABB PLC FOR 1000TPD, Siemens PCS7 DCS for 2000 TPD Cement Plant&PCS7 DCS for 350TPH Crusher and so on
Excellence in improving the efficiency of the automation & control using available resources by searching/ installing suitable instruments as per the requirements
Proficient in the areas of design coordination, selection of field instruments, installation, testing & commissioning of all control systems
An excellent communicator with impeccable relationship building, analytical and quality-oriented professional with an eye for detail
Soft Skills
Timeline
IT Skills
IT SKILLS
Codesys Function Block Diagram Programming tool
Compact HMI SCADA, Sematic Manager & WINCC
Work Experience
Since Dec'16 with M/s Cosmos Cements Ltd. 2000 TPD & Cosmos Eastern Cement, Nepal as E&I Senior Manager (HOD)
Key Result Areas:
Spearheading activities involving working out various requirements & monitoring overall project operations for ensuring timely completion
Working on installation, commissioning, calibration and maintenance of all field instruments such as Pneumatics, AC drives, PLC used in cement plant
Meeting with vendors, suppliers, contractors and relevant authorities
Developing job procedure, inspection test plan & quality plan and conducting technical audit
Selecting control schemes, identifying appropriate control system, managing enquiry specification preparation and selecting instruments based on type of application
Inspecting the field instruments calibration, installation, hook-up, cabling, pressure testing and loop checking
Administering complete wiring & cable laying work and preparing cable schedule, signal details from field JB, PLC and instruments during the installation period
Preparing drive details & flow chat as per process; grouping of drives and its start-stop sequence while commissioning
Implementing and maintaining of work instruction, system procedure & calibration records of all instruments.
Supervising day-to-day maintenance of all types of instrument used in cement Plant such as Temperature & Pressure Transmitters & Solid Flow Meters, Weigh Feeder, A. C. Drives & ESP, Analyzer and so on
Highlights:
Managed instrument calibration & installation activities for FLS weigh Feeders & SFM, ABB & ADAGE Gas Analyzers, Field Equipment such as Radar Level Sensors, Transmitters, Rotary Packer, Bin level Measuring Systems FLS & SCHENK,AC Drives LV & MV(ABB, SIEMENS, YASKAWA, Crompton Greaves), Grease Spay System(Bijur Delmon & LINCOLN), Truck Loader System (BEUMER), Hydraulic System For 350 TPH crusher, RIELLO & DELTA 400 KVA Online UPS
Resolved the shortage of Digital Output during the project through innovative suggestions
Achieved the successful implementation of a Distributed Control System in Maruti Cement Ltd.
Nov’12 to Dec'16 with M/s Maruti Cements Ltd. 2000 TPD, Nepal as Instrumentation Manager
Key Result Areas:
Spearheading activities involving working out various requirements & monitoring overall project operations for ensuring timely completion; monitoring & programming Siemens PCS7 DCS, loop checking and interlock logic checking
Working on installation, commissioning, calibration and maintenance of all field instruments such as Pneumatics, AC drives, PLC used in cement plant
Meeting with vendors, suppliers, contractors and relevant authorities
Developing job procedure, inspection test plan & quality plan and conducting technical audit
Selecting control schemes, identifying appropriate control system, managing enquiry specification preparation and selecting instruments based on type of application
Inspecting the field instruments calibration, installation, hook-up, cabling, pressure testing and loop checking
Administering complete wiring & cable laying work and preparing cable schedule, signal details from field JB, PLC and instruments during the installation period
Preparing drive details & flow chat as per process; grouping of drives and its start-stop sequence while commissioning
Implementing and maintaining of work instruction, system procedure & calibration records of all instruments.
Supervising day-to-day maintenance of all types of instrument used in cement Plant such as Temperature & Pressure Transmitters & Solid Flow Meters, Weigh Feeder, A. C. Drives & ESP, Analyzer and so on
Highlights:
Managed instrument calibration & installation activities for FLS weigh Feeders & SFM, ABB & ADAGE Gas Analyzers, Field Equipment such as Radar Level Sensors, Transmitters, Rotary Packer, Bin level Measuring Systems FLS & SCHENK,AC Drives LV & MV(ABB, SIEMENS, YASKAWA, Crompton Greaves), Grease Spay System(Bijur Delmon & LINCOLN), Truck Loader System (BEUMER), Hydraulic System For 350 TPH crusher, RIELLO & DELTA 400 KVA Online UPS
Resolved the shortage of Digital Output during the project through innovative suggestions
Achieved the successful implementation of a Distributed Control System in Maruti Cement Ltd.
Mar’11-Nov’12 with Rythm Automation Pvt. Ltd., as Senior Engineer-Instrumentation
Key Result Areas:
Tested maintained and modified existing systems, analysed data and presented findings in written reports
Variable Frequency Drive & PLC commissioning Engineer.
Managing operations; worked collaboratively with design engineers, operation engineers, purchasers and other internal staff
Engaged in project management within cost and time constrained environments
Ensured compliance with relevant health and safety regulations and quality standards
Provided advice and consultancy support, wrote computer software and test procedures, developed new business proposals
Highlights:
Designed and developed new control systems such as ABB AC 500
Training
Three months training in beginner & advance level Siemens DCS Sematic Manager & WINCC version 8.0 Programming & SCADA Development at Techsys Automation, Hyderabad.
Personal Details
Date of Birth: 20th July 1987
Languages Known: English, Hindi and Marathi
Address: H.No. 212 Silver Line Apartment Opposite of BBD Tiwari Ganj,Lucknow, U.P.-273008
Current CTC 9.6 Lacs+ Family Accommodation.
Contact Number:+977**********,+917*********
Email Id: ********.*********@*****.***
Note: Please refer annexure for projects’ details.
Annexure
Commissioned:
Siemens PCS7 DCS for 2000 TPD cement plant
Siemens PCS7 DCS for 350TPH crusher
6 No. fully automated ball mills DCS and all sub control Systems
ABB Gas Analyzers EL 3020 and ADAGE Siemens
ABB AC 500 PLC
17 no’s of FLS weigh feeders
FLS SFF, BLMS
ABB VFD from 2.2KW (415 volts) to 560 KW (690 volts)
SIEMENS & Yaskawa VFD up-to to 90 KW
Roto Packer 8 Spout Beumer
Truck loading system Beumer
Grease Spray System-Lincoln & Bijur Delmon
12 no's Online Ups 400 KVAX12 NUMBERS
2 no's Online Ups 500 KVAX2 NUMBERS
PROJECT DETAILS:
Project Name
1000TPD Cement Plant
Scope
ABB PLC Commissioning
Project Description
ABB PM 582 CPU
ABB VFD
Sub control systems
Responsibilities
IO List preparation
VFD Parameter Setting
IO Panel Wiring
Development of SCADA & GUI
Project Name
DRIVES Commissioning MCL Nepal
Scope
Commissioning
Project Description
Commissioning of ABB and Siemens Drives
Project Highlights
ABB VFD from 2.2 KW to 560 KW
GAS Analyzers
Siemens VFD
ABB Transmitters
Responsibilities
Drives Commissioning
Parameter Setting
Commissioning at site.
Commissioning of Kiln Inlet Gas Analyzer
Project Name
Scope
Project Description
Project Highlights
Responsibilities
Project Name
Scope
Project Description
Project Highlights
Responsibilities
Project Name
Scope
Project Description
Project Highlights
Responsibilities
Commissioning Of Packing Plant 8 Spout
Commissioning and erection
Enexco 8 Spout Packer
Commissioning of 8 spout Roto Packer
Rot packer 8 spout
Interlock List preparation and serial interlock in hardware.
Commissioning Of Packing Plant 6 Spout
Commissioning and erection
Enexco 6 Spout Packer
Commissioning of 6 spout Roto Packer
Rotopacker8 spout
Interlock List preparation and serial interlock in hardware.
Maruti Cements Ltd,Nepal 2000TPD
Development & Programming
Engineering & Commissioning PCS7 DCS
Total Integration of Plant DCS
Programming, Loop Testing
Sub control System Commissioning
Commissioning of ABB VFD and Siemens VFD
Worked on Redundant servers
Client server screen downloading
Logic Development
Interlocking
Project Name
Scope
Project Description
Project Highlights
Responsibilities
Maruti Cements Ltd,Nepal Cement Mill 3 Numbers
Development & Programming
Engineering & Commissioning PCS7 DCS
Total Integration of Plant DCS
Programming, Loop Testing
Sub control System Commissioning
Commissioning of ABB VFD and Siemens VFD
Worked on Redundant servers
Client server screen downloading
Logic Development
Interlocking
Project Name
Scope
Project Description
Project Highlights
Responsibilities
Maruti Cements Ltd,Nepal RAW Mill 3 Numbers
Development & Programming
Engineering & Commissioning PCS7 DCS
Total Integration of Plant DCS
Programming, Loop Testing
Sub control System Commissioning
Commissioning of ABB VFD and Siemens VFD
Worked on Redundant servers
Client server screen downloading
Logic Development Interlocking
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