Engineering Design Engineer

I. Nithin

ac19rm@r.postjobfree.com +1-269-***-****

PROFESSIONAL SUMMARY:

I have 2+ years of industrial experience in the Automotive and manufacturing industry with 1-year full time experience, five months and 7 months of internship experience.

I have a strong knowledge in Solid works, CATIA V5 and have knowledge in ANSYS.

Good understanding of Design for Six Sigma (DFSS) and lean techniques.

Experienced in designing assembly and part drawings using SOLIDWORKS, CATIA V5, CREO and generating 2 D drafting.

Utilized GD&T (ASME Y14.5-2009).

Assisted in CAE Analysis and made recommendations for modifications of design.

Supported in creating, reviewing, approving Design failure modes and effect analysis (DFMEA), QFD, ECR.

Hands on experience in 3 D modeling, Sheet metal designing (BIW), Surfacing (Blades).

Meshing and structural analysis (Von mises Stresses, Fracture), Thermal Distribution, Flow Analysis of Power train component.

Experienced in the mathematical calculations for designing of components and creating BOM.

Have a knowledge in design of Mold and die as per given part or assembly.

Experience in blue print reading in industry.

Gained experience in Drilling, wire drawing and Lathe machine.

Knowledge of material selection, procurement, manufacturing processes, quality control and testing for validation.

Assisted in preparing DVP&R chart for the automotive component, while enhancing it.

Proficient in FEA and CFD.

Notably ability to interpret instruction, to handle multiple projects and meet deadlines.

Technical SKILLS:

Design Software: SOLIDWORKS, AUTOCAD INVENTOR, CATIA V5, Creo, SOLIDEDGE,NX9.

Simulation Software: Ansys 15.0, Hyper mesh.

Documentation: FMEA, DVP&R, ECR, BOM, Blue Print Reading

Manufacturing Skills: GD&T, Design for six sigma (DFSS), Lean manufacturing.

MISC: M S Office (Word, power point, Access).

Certifications:

SOLIDWORKS 2016 Essential Training (Lynda.com, License: 081704).

CATIA V5 R20 (Udemy.com)

WORK EXPERIENCE:

Company: Vasanatha Tools Crafts Put Limits, India. November 2013-November 2014

Role: Product Design Engineer Co-op

Project Name:

Description: Designing of Medical components and validation, Testing of designing Turbocharger

RESPONSIBILITIES:

Generated a detailed component & assembly models of the Automotive industry, medical industry assemblies using SOLIDWORKS/Solidedge

Assisted in the creating, recycling DFMEA, DVP&R.

Facilitate design and specification reviews, failure mode effect analysis.

Assisted in all phases of the product development lifecycle, from conceptualizing new product ideas through sketching, creating models and developing, GD&T, Validation and launch. Load calculations, BOM, Solid Modelling, Assembling and detailing.

Worked closely with CAE Engineers to verify designs were feasible and met all requirements.

Lead a team while designing the LP compressor of a turbocharger. CFD and FEM, Damage & fatigue life estimation under service loads, body simulations, mirror vibration analysis.

Simulations are performed for the turbocharger.

Performed a detailed engineering calculation and documentation of the LP compressor for developing a new design. The whole setup is tested So, as to show about a 2.5 percent increase in 1200KW Diesel engine efficiency.

INTERSHIPS:

Company: Great Logics, LLC, Detroit, USA January 2017-present

Role: Mechanical Design Intern.

Description: Assisted in the designing of blades for the wind turbine, Automotive components, also in creating the BOM.

Responsibilities:

Working under mechanical design engineer for creating the blade design for wind turbine using a surfacing module in CATIA V5. And gave dimensioning and tolerance (GD&T) as per ASME 14.5.

Creation of BOM in the excel by referring the blue prints of the machine. Assisting in designing the fan blades, stator and rotor of the ceiling fan and made the mold and die for the rotor in the SOLIDWORKS.

Simulation of the flow of air under designated RPM of the fan in ANSYS fluent by meshing in Hyperworks.

Working on the wire drawing machine where the copper wire of DIA 10mm is elongated to 0.06mm DIA.

Managing a team while designing the fan parts.

Also assisting in designing of automotive components like Flywheel design, Connecting rod, piston and sprocket.

Assembly of components like piston and camshaft, camshaft gears and chain assembly.

Company: Bharat Heavy Electricals Limited (B.H.E.L), India March 2013-July 2013

Role: Engineering Intern

Description: Assisted in designing and Quality of check of manufactured impeller.

RESPONSIBILITIES:

Worked on the CREO software for designing of the 2 D drafting of the existed centrifugal impeller.

Worked under the quality check manager by noting the various readings that are obtained while doing Dynamic Balancing of Impellers, over speed test of impellers, Dye penetration test.

Thus, the readings are collected and these are analyzed using control charts.

Managed technicians for performing welding, grinding and cutting operations.

Resolved assembly and production issues using root cause analysis.

Implemented 5’S’, six sigma and lean techniques.

Performed incoming inspection of materials.

Assisted in creating of Control plan, FMEA and process flow diagrams.

ACADEMIC PROJECTS:

Project 1:

Company: Western Michigan University September 2015- December 2015 Description: Designing of Reciprocating Compressor for a Specified pressure.

It is projected for designing the reciprocating compressor with the required external pressure.

Thus, using pressure the two stage reciprocating compressors are designed using NX9.

The designed compressors are meshed in the ANSYS and simulated in Static Structural for Axial stresses, Strain also Von mises stresses.

Also simulated in CFD (FLUENT) for Flow Analysis, CFD (CFX) for Thermal analysis.

Project 2: January 2015- February 2015

Company: Western Michigan University

Description: Design and impact analysis of a Car Door

The objective of the test is to find the magnitude of impact on the car door.

The preprocessing of door is done in CREO for designing and assembly.

Thus, the door is exported from CREO to Hyper mesh 3 D (hexa RADIOSS).

Thus, the pre processed model is solved in STATIC STRUCTURAL (ANSYS) solver for stresses and displacements.

Then, the results are interpreted for the behavior of the car door for different load/force applied on the door.

Project 3: September 2016- December 2016

Company: Western Michigan University.

Description: Design and analysis of Pressure vessel.

The objective of this project is to design the pressure vessel using the design pressure.

Thus, the different parts of the pressure vessel are selected as per ASME standards.

After assembling the pressure vessel in the Solidedge. The design is exported to the hyper mesh meshed it using 2 D elements (mainly using quad elements).

After that processing is carried out in the STATIC STRUCTURAL in ANSYS for the stress distribution, displacements and Von mises stresses.

EDUCATION:

Master of Science in Engineering (Mechanical Engineering)

Western Michigan University, Kalamazoo, Michigan, USA

Courses: Engineering Analysis, Metallurgy and Material Science, Process Monitoring and Control, Advanced Thermal Design, Advanced Heat Transfer, Advance Product Engineering, Principles/Operations Management,

Bachelor of Engineering (Mechanical Engineering)

Mallareddy Engineering College, (Affiliated Jawaharlal Technological University, Hyderabad), Hyderabad, Telangana, India.

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