AJAY SHARMA

*** ****** ******, **. **********, ON L2R3E3

Mobile: 647-***-****, e-mail: ac19rd@r.postjobfree.com

CAREER OBJECTIVE

Position in Quality Department as QA Engineer; where my Engineering and Quality Assurance skills will assist in growth of the company.

HIGHLIGHTS OF QUALIFICATIONS

• Mechanical Engineering Technologist - Design, Centennial College.

• Academically astute individual with a degree of B.Eng. - Aircraft and Rocket construction.

• Accented with the latest trends and techniques of the field

• Highly motivated, positive and goal-oriented, with analytical approach

• Ability to build and lead effective teams

• An effective team player with exceptional planning and execution skills coupled with a systematic approach and quick adaptability

• Knowledge of six sigma, lean manufacturing and operations excellence

• Excellent time management, communication and organizational skills

TECHNICAL SKILLS

• Experience with ISO Quality standards and Lean/Kaizen concepts

• Knowledge of automotive industry, TS16949 and industry standards in quality documentation - PPAP, MSA, Blue Print, PFMEA and

Control Plan

• Knowledge and experience with Root Cause Analysis, corrective action implementation and monitoring

• Understanding of SPC/statistical analysis and its application in Product Trending and Process Control

• Skilled in the appropriate use of sketching, geometric and physical modeling and CAD at various stages of design process

• Knowledge of design techniques such as FEA, Design for Manufacturing, Design of experiment

• Abilities to read engineering drawing/blue prints and experienced in working with GD&T

• Experience in tool designing process

• CAD/CAM/CAE tools: AutoCAD (2010-14), Autodesk Inventor, Pro-E (Creo), Solid Works, CATIA-V5, Solid Edge, MasterCAM x6, Ansys v 14.5

• Capable of using precision measuring tool, coordinate measurement machine (CMM-Mitutoyo), calipers, micrometers and various gauges

• Lab Experience:

-Stress-strain test, tensile test, compression test, shear load test, torsion test on different types of materials.

-Fluid and thermal system, hydraulics and pneumatics system and wind tunnel.

• Knowledge of machine shop operations, including lathe, mill, surface grinder, drilling, brazing, TIG / MIG welding and etc

• Ability to use power tools like pneumatic wrench, cordless drills, electric drop saw, angle grinders and many more

• CNC programming in Mastercam with Vertical Machining Center Bridgeport VMC 2000

• Align, fit, assemble, connect, or install system components, using jigs, fixtures, measuring instruments, hand tools, or power tools

• Good knowledge of hydraulic and pneumatic systems and their functioning

• Ability to analyze project needs and technical requirements to create and/or modify system design

• Knowledge of designing different mechanical components such as gears, shafts, bearing, pulleys and chains

• Proficient in MS office suite, internet research and emails and Familiar with object management software MS project

EDUCATION

1.Mechanical Engineering Technology – Design (Ontario College Advanced Diploma) GPA: 3.7/4.5

Centennial College, Toronto, Canada (2012 - 2015)

Relevant Courses Included:

Hydraulics & Pneumatics

Fluid Mechanics

Quality Assurance

Machine Design FEA (ANSYS) Thermodynamics

CAD/CAM and CNC

Design and Construction

Tool and Die Design

2.Bachelor of Engineering - Aircraft and Rocket Construction GPA: 4.01/5

MATI- Russian State Technological University, Russian Federation (2007 - 2011)

AJAY SHARMA

Mobile: 647-***-****, e-mail: ac19rd@r.postjobfree.com

WORK EXPERIENCE

1). Quality Assurance Technician – Automotive Parts (TS 16979)

Venest Industries -Magna, St. Catharines( Supplier – GM, Ford, Toyota, Chrysler, Modatek, Karmax) Jan 2017 – Present

• Program and operate CMM using OpenDMIS.

• Dimensionally check stampings, fixtures, die models, and inspection aids to part print (GD&T), or appropriate drawing using the coordinate measuring machine or other measuring equipment and prepare reports accordingly for:

I.Stampings - First/last Off, Validation, PPAP.

II.Assemblies - First/last Off, Validation, PPAP.

III.Fixtures, Die Models, Master Samples, and inspection Aids.

• Assist in the development and implementation of all instructions/procedures for all measuring equipment, including the CMM, as well as fixtures requirements for

I.Exixting Product Lines.

i.Quality Improvements.

ii.Engineerings Changes.

II.New product launches.

i.Control Plans for pre-production phases including prototypes, Tooling Capability studies, Setting key characteristics (process & product), Checking Fixture certifications and inspection techniques, R&R studies.

• Assist in the development of all aspects of P.P.A.P.

• Performs TS Internal Auditor duties.

• Administers Quality Alerts and open issues matrix system.

• Assists in completing and maintaining Station Control Binders.

• Administer and maintain SPC/Handled Data Collectors and Software.

• Certify, maintain the calibration of checking fixtures and develop procedures for same.

• Certify and perform gauge calibration on all measuring equipment and provide instructions for same.

• Maintain inventory of all measuring equipment and evaluate new equipment for upgrade, replacement, or new purchase.

• Support Customer and Supplier corrective action activities.

• Support outsource activities.

• Provide assistance for product quality improvements through NCR procedure.

• Provide assistance to resolve non-conforming product issues for internal, supplier and customer problem.

• Perform process potential/capability studies and analyse data using related computer equipment(software)

• Provide instruction to employees on metrology techniques (as required).

• Maintain excellent housekeeping and follow 5S principles.

• Perform other reasonable duties as required by Supervisor and Management.

1). Quality Assurance Specialist – Automotive Parts (TS 16979)

Mancor Industries, Oakville (Tier 1 Supplier – Volvo, Mack, John Deere) Oct 2015 – Dec 2016

• Program and operate manual CMM, create CMM inspection reports for PPAP submission.

• Compile Dimensional reports based on numbered blueprints.

• Inspect stamped, welded & machined parts with the help of various gages.

• Performs Internal/External Product and Process Audits, review/analyze data and documentation.

• Certify and perform gauge calibration on all measuring equipment and provide instructions for same.

• Assist in developing CAR with the help of 8D problem solving approach.

• Create Measurement System Analysis Report: Bias, Linearity, Stability, GR&R and Attribute Gage R&R.

• Analyze SPC Charts for process improvements.

• Assist in developing Process Control Plans to deliver a defect-free outcome.

• Assist in developing and updating PFMEA – Process Failure Mode and Effect Analysis.

• Monitor scrap reporting to accurately identify scrap trends in work cells.

• Help maintain ISO 9001 & TS 16949 policies & procedures.

• Participate in solving product quality manufacturing problems and research projects.

• Follow customer concerns to closure and ensure satisfaction.

AJAY SHARMA

Mobile: 647-***-****, e-mail: ac19rd@r.postjobfree.com

2). Quality Auditor - Automotive parts ( TS 16979) June 2015 – Sep 2015

Hydroform Solutions - Martinrea, Brampton (Tier 1 Supplier – GM, Ford, Honda, Chrysler)

• Perform all inspections required for stamping, hydroforming, welded parts in assigned areas, including capability studies for prototype and

PPAP parts.

• Perform in-process/first off/last off inspection of product and inform the quality lead hand/Supervisor and Production supervisor of any

discrepancies for defective product found in the manufacturing process and take appropriate steps to reduce and prevent the manufacturing of

defective parts.

• Ensure that all Inspection Data Sheets (IDS) are filled in properly.

• Effectively communicating with Operators.

• Perform capability, gauge, R&R studies, Quality testing such as maximum and slip load test for Cradle and link bushings as required.

• Assist in sample preparation and implementation of boundary samples etc. including training and/or retraining of personnel as required.

• Insure that all measurement tools and gauges for products are maintained in proper working order and are kept clean at all times.

• Issue tooling repair orders as required to effect improvement in products.

• Documentation, auditing and record keeping of Quality Documents i.e. SPC Charts, audit sheets, logs, Quality Alerts etc.

• Effectively communication with Operators and other Quality personnel in order to meet and maintain Quality Standards.

• Troubleshooting and actively participating in our corrective and preventive action program, and ensuring implemented Quality measures are

maintained by all personnel.

• Control of non-conforming product following established documented procedures.

• Actively practice and participate in the 5-S program in all Quality areas.

• Ensure responsible areas are clean and hazard free at all times.

3). Student Quality Control Inspector (Part time) Feb 2015 - Aug 2015

Fiat Chrysler Automobiles, Brampton Assembly Plant

• Inspected motor vehicles at assigned work stations on moving assembly line.

• Inspected vehicle parts in body shop, trim, chassis and final assembly.

• Determined issue types (damages, wrong installation, dimension and tolerance) and write an inspection as well as a Non Conformance Report

• Elaborated on how the technical problem is recurrent, critical and detectable.

• Examined work performed by operators of vehicle body shop, engine, trim and final assembly

• Take ownership and responsibility in checking different assemblies and ensure their conformity to the standards.

• Worked on Chrysler Non Conformance Tracking System.

• Created N/C tickets after thorough investigation of the defected parts.

• Communicating with suppliers about any non-conformances.

3). Quality Control Inspector -Automobile Parts (Co-op work term) July - Dec 2014

Mevotech LP., Etobicoke

• Inspected suspension, steering and driveline parts. For example, ball joint, tie rod end, center link, stabilizer bar

link, control arm, hubs and many more. Ensured they are 100 % quality product. Checked GD&T, BOM and performed

various tests like fastener torque, material hardness testing, rotational and swing torque, swing angle etc.

• Used various gauges like: calipers, micrometers, thread gauge, ABS sensor, material hardness tester, torque wrench and other instruments to

perform QC tests.

• Quarantined any incorrect parts and created the appropriate documentation and Non conformance report.

• Experience of working on ERP system – Pronto.

• Participated in writing or revising standard operating procedures for QC processes.

• Monitored industry standards, trends, or practices to identify developments in Quality Control and implement ISO

9001:2008 to ensure that products and services consistently meet customer’s requirements and that quality is

consistently improved.

4). Technical and Tutorial Support (Co-op Work Term) Jan – April 2014

George Brown College, Toronto

• Provided technical and tutorial support for the Electronics, Electromechanical, PLC and Robotics Technician Certificate programs.

• Maintained student tracking in Maximizer CRM software.

• Provided sales and administrative support to inbound calls and emails.

AJAY SHARMA

Mobile: 647-***-****, e-mail: ac19rd@r.postjobfree.com

Academic Projects

• Designed die, jigs and fixtures for industrial use. (Software – Inventor, AutoCAD)

Designed die model in Autodesk Inventor to do basic operations for sheet metal parts. Blocks made in the die:

Die block, Punch Plate, Blank Punch, Pierce Punch, Striper Plate, Pilot and finger stop. Converted 3D model into 2D drawings by transferring from Inventor to AutoCAD.

• Researched, designed and built working model of Hydraulic hand pump and Pneumatic Hacksaw with auto feed.

(Software - Inventor, AutoCAD)

Hydraulic pump was designed for the purpose of pumping 1 gallon of fluid per six strokes.

Pneumatic Hacksaw with auto feed was designed and built for the purpose of cutting small metal and wood pieces. Auto feed concept was used to bring hacksaw down on the work piece automatically.

Manufacturing process involved in the project: milling, drilling, welding, tapping, cutting, grinding and filing.

Used the knowledge of pneumatic course to use direction control valves and limit switches to control the stroke length of the cylinder mounted on the top of hacksaw. 3D model was built in Inventor and 2D drawings were created in Autocad.

• Designed series-parallel pipeline system calculating major/minor losses and horse power required. (Software - AutoCAD)

A series and parallel pipeline system was designed to supply benzene from the underground tank to the exit point above earth surface. I calculated all the major and minor losses due to friction, valves, bends, filter, pressure inside the tank and fluid density, also calculated the required pump power to maintain a desired continuous flow in the system. 2D drawings were made in AutoCAD to represent the schematic diagram.

• Power Generation using Rankine Cycle and its modification to increase efficiency.

I did modification experiments in Rankine cycle to improve the efficiency of its power generation.

Used open feed water heater, closed feed water heater, reheat Rankine cycle concept and by varying the maximum boiling point and intermediate boiling point.

• Finite Element Analysis project on Metal Plate, Hip Replacement joint and buckling analysis. (Software – Ansys 14.5)

Metal Plate: Normal Stress, Equivalent Stress and Total Deformation.

Hip Replacement: Equivalent Stress, Total Deformation and Fatigue.

Buckling analysis of bracket: Normal Stress, Buckling Load and Total Deformation.

• Aircraft fin spar design and technological process of its assembly. (Software – CatiaV5, AutoCAD)

Designed all the parts used in vertical fin of an aircraft, like: ribs, spar, stringers, rudder, skin, rivets and bolts.

Showed detailed manufacturing and assembly procedure for each and every part.

Showed the usage of the fixtures came in use for assembly.

I used CatiaV5 for the solid and surface modelling of the fin, used AutoCAD for 2D drawings.

• Stress analysis of wings and fuselage structure.

I did complete theoretical stress and strain analysis of the wing and fuselage structure to find out the maximum and minimum stress values and bending moment in different loading conditions.

ADDITIONAL INFORMATION: Languages Known: English, Russian, Hindi, Punjabi

References and certificates are available upon request.

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