Quality Engineer Continuous Improvement

Prasad S. Mohite

ac166u@r.postjobfree.com

****, **** ******, *******, **, 48201 +1-313-***-****

Professional Summary:

Manufacturing and Quality Engineer at Badve Engineering Pvt. Ltd.

Masters in Industrial Engineering (MS).

Exposure to Quality tools like FMEA, SPC, Root Cause analysis, CAPA.

User of MS- Excel, MS-Access, Lean Manufacturing, Excel Solver, Mini Tab.

Excellent team player worked in cross-functional teams; effective communication, and interpersonal skills.

Core Competencies

GD&T, SPC, Control Plans

Bill Of Materials

Continuous Improvement

Auto CAD, Minitab, Excel Solver

Process Development and Improvement

APQP, DFMEA, PFMEA.

Knowledge of ISO/TS16949

Process documentation

Risk Management

Root Cause Analysis- 5Why, Fishbone, 8D.

Product Development

Corrective Action Preventive Action (CAPA)

Educational Qualifications:

Master of Science – Industrial Engineering (GPA 3.62/4.0) Jan 2016 – May 2017

Wayne State University, Detroit, Michigan – USA

Bachelor of Engineering – Mechanical Engineering (GPA 3.5/4.0) Jun 2010-Jun 2014

Dr. Babasaheb Ambedkar Marathwada University, India

Relevant Courses

Fundamentals of Six sigma (Green Belt), Quality Management Systems, Project Management, Integrated Product Development, Automotive manufacturing systems and processes.

Work Experience Details:

Wayne State University

Student Assistant Sep 2016- May 2017

Successfully implemented Continuous Improvement (5S, TPM, Kanban) in Undergrad Library.

Made modifications in packing and shipping process to minimize time and errors.

Applied root cause analysis to resolve shipping and shelving issues.

Badve Engineers Pvt. Ltd India Aug 2014- Nov 2015

Manufacturing Quality Engineer. (Tier 1 automotive suppliers for Bajaj, Mahindra, TATA.)

Worked closely with cross-functional teams to identify opportunities for maximum worker efficiency, cost reductions, data collection and quality improvements within the supply base.

Worked in teams with responsibilities for implementing lean manufacturing tools. Used the following methods: just in time (JIT) technique, 7 wastes (Muda), TPM, Poke Yoke, Process Mapping and Process Improvement, and Kanban.

Used Control charts and SPC to monitor process behavior and evaluate different aspects.

Perform Ergonomic assessments on workstations.

Assisted seniors for implementation of Continuous Improvement on floor level.

Responsible for Draft and Design of Layout for equipment’s and facilities to illustrate maximum efficiency using AutoCAD.

Created and maintained process documentation including APQP, Process flow charts, PFMEA, PPAP, FMEA, SPC, MSA, and control plans that assure quality consistency.

NHK Automotive India Pvt. Ltd.

Engineering Intern Jun 2013- Dec 2013

Performed process documentation with process capabilities.

Analyzed and implemented 5S methodology on shop floor.

Collected and evaluated statistical data and took appropriate corrective measures.

Resolved problems by root cause analysis like 8D, implemented process improvements and responded to internal and external customer inquiries regarding quality issues.

Used inspection gages and tools to collect process data.

Evaluated and reported team progress toward established goals and objectives.

Participated in design reviews and development of PFMEA’s and took appropriate corrective actions

Academic Projects:

SIX SIGMA PROJECT

Applying DMAIC methodology of Six Sigma in Rubber gloves factory May 2016-Aug 2016

Prepared Project charter to summarize project scope, boundary, VOC, and goal.

Performed Root cause analysis for improvement of action plans.

Utilized DOE technique to measure the effects of causes on the process.

Reduced DPMO from 195,095 to 83,750.

Acquired Green Belt under guidance of Prof. Jayant Trewen.

PRODUCT DEVELOPMENT PROJECT Sept 2016-Dec 2016

Pick up & Delivery Drones in Library operations: Digital Transformation in Libraries

Performed book management in the Library with the help of drones.

Developed a Quadcopter with an attachment modification that could carry and pull out books from the huge shelves in the Library storage areas.

Used an Iterative model of the Product Development process and TRIZ inventive principles for problem solving.

Project management Term paper on Risk management in different countries.

Comparison of risk management in Japanese and Korean firms.

Studied results of Questions asked to project managers by using Two-Way ANOVA.

This can help project managers solve various issues they face in their day to day experiences for handling problems.

Achievements

Member of Student Council at the Mechanical Engineers Institute.

Member, Institute of Industrial & System Engineers (IISE) Jan 2016- Present

References:

Sherry Barclay- Supervisor, Undergraduate Library, Wayne state University, Detroit, MI.

313-***-****. ac166u@r.postjobfree.com.

Gaurav Kedare- Quality Manager, NHK Automotive India Pvt. Ltd, Aurangabad, India.

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