Sign in

Product Development Quality

Pune, Maharashtra, India
August 29, 2017

Contact this candidate



Self-motivated, Dynamic, Diploma in Mechanical Engineering having

* ***** ********** ** **********/Planning, Quality & New product Development Department in Automotive Industries.

Skills Summary:

Production Planning & Control

Press Shop / Weld Shop & Assembly Shop

Quality Management / Quality Audit

Process improvement

Failure Analysis

Cost of Poor Quality

Planned / Preventative maintenance

Business Development

New Product Development

Purchased & Inventory Control

Leadership /Man Management

Safety / Energy System

Documentation Skills

Professional Summary:

A dynamic Professional with in-depth experience of over 09 years in managing Production, Operations and Management of plant & activities.

Implementing quality systems and procedures to ensure strict adherence to quality parameters.

Demonstrated capabilities in systematizing maintenance function with implementation of predictive planned and preventive maintenance practices to maximize functional availability of equipments.

Strong background in introducing process controls/improvements to reduce wastages and enhance overall operational efficiency.

Business Development – New Business Opportunities & Project cost finalization.

New Project management & Planning, Preparation of Timeline for Project execution.

True team leader and a natural motivator with excellent written and verbal communication.

Experienced Details:

1.Suresh Metal Press Works (WADHOKAR GROUP)

Presently working in Suresh Metal Press Works (Wadhokar Group) Chinchwad MIDC, Pune – 411019.

Suresh Metal Press Works Chinchwad, Pune is TS: 16949 Company & deals with manufacturing of Automobile components Such as Press Component, Weld Assemblies, Engine House, Floor Assembly, Sheet Metal Parts & Assemblies, and Member Support for Tata Toyo Radiators, Tata Motors, Fiat, Piaggio, & Mahindra & Mahindra.

Designation: Asst. Manager

From: April 2014 to PRESENT

Job Profile (Nature of Work)

Responsible for complete operation of shop.

Responsible for Production, Quality, Cost, Delivery & 5S in shop.

Functional Areas

Handlings of plant operation with cross functional teams.

Customer listening of regular component supply & new business development.

Planning of production & Dispatch as per Customer Plan.

Prepare monthly material requirement plan as per production plan.

Plan & monitoring Business Plan.

Increased manufacturing efficiency.

Implementation of cost saving proposal through Kaizen’s & Continuous Improvement.

Vendor Up gradation with process audit.

Business Development and addition of customers

New Product development plan & execution.

Make Costing for new part & existing part.

Manufacturing process set up for press shop, weld shop & Final Assy.

Achieved PPM as per customer Satisfaction.

In House Rejection control.

Resolution of major issues with management & Customer.

Trained All Jr. Eng & Supervisor for New Projects & micro Projects.

Knowledge about deeply Press Shop, Welding Shop & Assembly Shop.

Root cause analysis and implement corrective & Preventive actions.

Customer complaint handling.

Responsible for conducting Audit on Product, Process & 5S.

Hands on experience in PPAP, APQP, 7QC Tool Activity.


Knowledge of ISO/TS 16949.

Ensuring Safe Work Practice.

2.E – Con Packaging Pvt. Ltd.

Worked with E – Con Packaging Pvt. Ltd. Silvasa. U.T. of Dadra & Nagar Haveli.

Designation: Production Engineer

From: April 2010 to Oct 2013

E-Con Packaging Pvt. Ltd. Is ISO 9001 company & deals with manufacturing of Sheet metal Drums & plastic barrel For IOCL, BPCL, and APPAR Industries etc.

Job Profile (Nature of Work)

Responsible for Production, Quality & 5S in shop.

Functional Areas

Planning of production as per customer’s monthly production plan.

Ensure the Production as per plan.

Responsible for achieving daily production target. Plan Vs Actual.

Downtime Analysis & Improving OEE.

Coordinates with supportive departments about material shortage.

Responsible for time bound dispatch.

Controlling of Internal Rejection.

Follows with maintenance department in case of breakdowns. To get work done from maintenance department.

Man Management & identify training need & Skill improvement.

Responsible for Inventory control by using JIT Techniques.

Ensuring Safe Work Practice.


Worked with Lumax Industries Ltd. – Assembly shop Chakan 2 Unit, PUNE.

Designation: Jr. Engineer - Production

From: Aug 2004 TO March 2010

Lumax Ind. Ltd. Chakan, Pune is TS: 16949 Company & deals with manufacturing of Automobile components like Four Wheeler, Two wheeler three wheelers lighting equipments (i.e. Tail amps, Head Lamps, Blinkers, and Roof Lamps & N P Lamps) For Tata Motors, Mahindra & Mahindra, Bajaj, Toyota, Nissan & Renault.

Job Profile (Nature of Work)

Responsible for Production, Quality & 5S in shop.

Functional Areas

Planning of Assembly Shop.

Responsible for achieving daily production Target. Plan Vs Actual.

Arranging Bop Parts & Loose part on line as per Production Schedules.

Ensure the Production as per plan.

Downtime Analysis

Review hourly Production report, job set up sheet, defect record sheet and TS related documents.

Follows with maintenance department in case of breakdowns. To get work done from maintenance department.

Good Knowledge of Manpower Handling.

Responsible achieving the product with in Quality norms

Responsible to keep all Dies, fixtures & Templates, dispatch Trolley in Perfect Condition.

Quality Improvement by Implementing Pokayoka, Kaizen & 5S on the lines.

Execution of Documentation whenever required.

Knowledge of ISO/TS 16949.

Knowledge of 7QC Tools, TPM, TQM, JIT.

Knowledge of Lean Manufacturing (TPS).

Ensuring Safe Work Practice.

Special Achievements

Reduction in Internal Rejection & Wastages.

Reduction in Change over Time.

Implement the Mini-Store dept & Control the Inventory.

Implementing the Kaizen activity for productivity Increase & Quality sustain

Software background:

Knowledge of MS-Office, Networking & Hardware.

Technical Qualification:

Diploma in Mechanical Engineering

CTC : 5 Lacs/Annum

Personal Details:

Date of Birth: 17th may, 1982

Marital Status: Single

Languages Known: English, Hindi & Marathi.

In view of above I humbly request you to kindly offer me a chance to serve under your kind command/ Administration. If given appointment I am sure I will prove an asset to your organization.

I am waiting for your favorable reply to my address mentioned above

Thanking you

Yours Faithfully,

(D. R. Joshi)

Contact this candidate