David M. Whitlock
Mesa Arizona
ac0yq7@r.postjobfree.com
www.linkedin.com/in/davewhitlock1
Quality Assurance Manager / Inspector
A professional in the United States Marine Corps with over 20 years of aviation and support equipment maintenance experience. Over 15 years of technical experience as a Quality Assurance Manager and Quality Assurance Inspector . Highly experienced with regulatory compliance, engineering drawings, hydraulics, pneumatics, configuration management, diagnosing, repairing, modifying, metal/composite fabrication, and overhauling aircraft structures and equipment systems. Meticulously detail-oriented, able to identify deficiencies quickly to resolve discrepancies and return aircraft or equipment to service.
● Quality Inspector
● Auditing and Evaluating
● Leadership
● Root Cause Analysis
● Safety & Compliance
● Training & Development
● Investigating
● Process improvements
● Troubleshooting
SECURITY CLEARANCE: S ecret Clearance last periodic reinvestigation was 01/2016 EXPERIENCE:
Quality Assurance Manager / Inspector, United States Marine Corps 12/2001-05/2017
● Developed and updated troubleshooting, operations, flight, and repair manuals to increase efficiency and overall readiness of the CH-53E fleet by 8%.
● Implemented testing and maintenance standards for 9 companies reducing aircraft functional checks and maintenance man-hours by 30%.
● Managed and improved inspection processes and procedures by 40% on 30 rotary and fixed wing aircraft through increased quality of training.
● Provided technical guidance and logistical support to multiple internal and external customers, enabling them to repair aircraft equipment when support was limited.
● Analyzed and improved 10 departments in the company on productivity of co-workers by increasing quality of training by 40% from the department supervisors.
● Increased the quality of products by 20%, by training over 2,000 Flight Line, Avionics, and Airframes technicians in proper maintenance standards and procedures.
● Inspected over 120,000 repairs on aircraft and equipment increasing company success in reaching over 100,000 mishap free flight hours.
● Kept engines on aircraft 10% longer, by increasing maintainability and reliability of turboshaft engines by developing better troubleshooting procedures, cleaning & inspection requirements. Crew Chief /
Flight Line Mechanic, United States Marine Corps 10/2002-05/2017
● Performed over 50,000 inspections and repairs on CH-53E aircraft and equipment to include power plants, transmissions, drive train, rotor systems, fuel systems, and flight control systems.
● Provided technical guidance to over 500 pilots and aircrew members on proper aircraft functional checks to reduce partial mission capable statuses and increase availability and overall readiness by 30%.
● Consulted with foreign militaries in high-stress environments to deconflict airspace and integrate training and resolved safety and environmental concerns ensuring mission success.
Work Center Supervisor, United States Marine Corps 08/1999-05/2017
● Led and managed over 100 personnel for Airframes, Flight Line, Avionics, Ordnance, Flight Equipment, Production Control, and Quality Assurance departments.
● Managed aircraft maintenance for multiple aircraft in operational and non-operational statuses to reach 70% mission capable aircraft each month.
● Managed aircraft modifications, phase inspections/repairs, and long time down aircraft bringing them back to mission capable status ahead of schedule.
Airframe / Hydraulic Mechanic, United States Marine Corps 07/1996-05/2017
● Highly experienced in reviewing engineering drawings and technical data to accurately repair, overhaul, and modify aircraft structures and composite materials to manufacturer’s specifications.
● Performed over 50,000 inspections on hydraulics and aircraft structural discrepancies reducing component replacement by 15% and maintenance man-hours by 30%.
● Conducted over 25,000 structural repairs on operational aircraft and 40,000 repairs on non-operational aircraft which resulted in 6% more mission capable aircraft.
EDUCATION & MILITARY TRAINING:
ISO 9001:2015 QMS Auditor 04/2017
ISO 9001 QMS Auditor / Lead Auditor 04/2017
Aeronautical Technical Publications Library Management 02/2017 Configuration Management for Organizational and Intermediate Activities 02/2017
Naval Aviation Maintenance Control Management 09/2015 Aviation Maintenance Administration and Management 09/2015
Continuous Process Improvement (CPI) Yellow Belt 05/2013
Senior Enlisted Aviation Maintenance 12/2012
Aircraft Paint Touch-Up and Markings 03/2012
Aircraft Corrosion 10/2011
Naval Aviation Quality Assurance Administration 06/2011
Aircraft Confined Space Entry Authority 02/2010
Naval Aircrewman 10/2002
USMC Level 4 MATMEP Airframes / Flight Line / Avionics 12/2001
Aviation Structural Mechanic (Hydraulics) 02/1996
CH-53 Airframes Integrated Organizational Maintenance 06/1996
COMPUTER SKILLS: Microsoft Word, Excel, PowerPoint, Access and Outlook