CNC Multi-Axis Lathe Programmer/Setup Machinist

John Rahling

**** *. ********* **. ****

Appleton, WI 54913.

1-847-***-**** *******.****@*****.*** MAZAK 4-Axis Lathe Programmer/Setup.

HAAS 2-Axis Lathe Programmer/Setup Machinist.

TECHNICAL EXPERTISE

Programming and Tooling Setup of Mazatrol Multi-Axes Lathes, Machinery Models are as follows.

Mazak Integrex 4 Series machines with Pro control and HAAS-ST 40, 2 Axis Machine.

MYS-200, MY200 and 250 Super Quick Turns with nexus 640 or Matrix. Slant turn-28 with T-32 control, Slant Turn 300 with Matrix control, Power Master M-4.

Quick Turn 30M with T-PLUS control and Super Quick Turn 300M with PC-640 control.

Complete understanding of Matrix mill/turn programming. Knowledgeable of speeds and feeds for all materials.

In-depth at the machine Precision Part Inspection process, Routing list and First article inspection reporting. Collet chucks, parts catcher, tail stock and sub-spindle programming .Mechanical Repair and Electrical Trouble shooting on Mazak Mill/Turn Machines.

S&T Industry`s comparator for part inspection. Knowledgeable on the use of inspection tooling and procedures.

Brown&Sharp CMM calibration, alignment and part program run. Print GD&T knowledgeable

Materials machined include Super Alloy`s, Tool Steels, Stainless steels 300&400 series and Aluminum 2021, 6061 and 7075

Owner of a wide range of high precision tools and a large selection of hand tools. Stored in a personally own industrial grade LISTA roller cabinet if needed.

Mathematical knowledge includes Trigonometry and Advanced Geometry calculation with scientific calculator.

Master Cam X7 for engraving and MazaCam PC software 4 and 5 axis programming. 10 years experience mig welding for custom jaws, fixturing, and manufactured products.

Rotary grinding, Okamoto CNC surface grinder, manual lathes and mills. EDM form machining.

Performance driven and motivated consistently completing jobs ahead of schedule.

EMPLOYMENT HISTORY

10/1/16 to present. ARC Engineered Products. OSHKOSH, WI

HAAS ST-40, 2 Axis Lathe IPS Programmer & Setup Machinist

Responsibilities included all my own Part Programming,Setups and Part runs. .

IPS generates ISO FANUC A, G-code at the control.

ARC was is a Contract Job-shop with 70% of my machined Cast parts dedicated to Oshkosh Defense Corporation.

Others customer include high performance aluminum Engine pulleys for Mercury Marine.

Responsibilities also included First article part inspection. ( +/ - .0003 to +/ - .005 Graphite cast-iron, 1018, 8620 and 6061

Rebuild of Old CNC Lathe turret and calibration of New CNC Lathes. Precision levels, Headstock, tailstock realignment.

Electrical troubleshooting on CNC lathes.

12/1/10 to 3/2/16 ADVANCED TOOLING SPECIALISTS, INC. MENASHA, WI

Mazak 4 axis 350 MY Turning center Programmer/Set Machinist

Responsibilities include Programming and Setup Machine parts for Trim Die and Precision Thermoforming industries. Part tolerances( 0003)

Production machinery parts for Plastic Injection mold Company PRESTO INC and POLYONE.

Precision Wire Die mold industries for the manufacturing of pressed paper bowls and paper plates.(DART CORP)

Small part runs for KIMBERLY CLARK and several other local area Manufactures and Engineering companies.

Complete tear down and rebuild of Mazak 350M Quick turn. Electrical

1/5/2010 to 11/5/2010 Horizon Systems Machining. Kenosha, WI.

Mazak 4 axis 200 MY Turning center Programmer/Setup Machinist

Precision Surgical instrument job shop with over 90% of machine parts for Operating Rooms and Medical Liberators.

Sanmar Medical, Tele-flex Medical and Pioneer Instruments, Innomed INC and Baxter Labs.

Other industries include precision parts for Fluid Control giant DEUBLIN. And Automation company WES-TECH Automation Solutions.

All parts programmed on Mazak MY 200 Super Quick turn, 3 and 4 axis Mazatrol programming.

Detailed instrument measurement inspection preformed at the machine on parts. Tolerances on most parts +_.0005 to +_.001

All Qualifying performed at the machine with First Article inspection double signature.

7/5/08 to 2/15/09 Piper Plastics Inc. Libertyville, IL

Mazak 4 axis 200MYTurning center Programmer/Setup Machinist

Piper Plastics Inc is a Job Machine shop with 80% of the Precision Machine parts consisting of standard inexpensive and expensive exotic plastics. Titanium’s and Alloy steel parts making up the other 20%.

Parts for the Canning, Aerospace and Oil & Gas Industries.

Tolerances on most machine parts +_.0005 to .001. First article at the machine and QC room qualifying inspections.

All parts were programmed and machined with a MAZAK 4 axis turning centers MY-200 and 250 super quick turns.

Mechanical repair and preventive maintenance preformed on all Mazak Lathes.

Piper is ISO CERTIFIED 9001: 2000:13485: 2003.

3/10/91 to 7/12/08 Greenlee Diamond Tool Co, Elk Grove Village, IL

CNC Programmer / Setup Machinist (PC FUSION 640, INTERGREX 300-4 series MATRIX),

Greenlee Diamond Tool Company manufactures Precision Super Abrasive Grinding products: High Precision Machined Mono-plated form wheels,

Responsibilities include the utilization of a 4 axis MAZAK Turning Center for the machining of PRECISION Abrasive Form Wheels +-.0003.

Other important machining responsibilities include Complex Mold Work, Rotary Ardor Grinding and Mig Welding.

Design of CNC Turning Center Arbors and Fixtures were among other tasks performed.

DIPLOMAS AND CERTIFICATES

Waukegan West High School, Waukegan, IL.

Diploma

Lake County Area Vocational Technical Center, Grays Lake, IL.

Certificate,

Certificate of Completion (Machine Tool Practice, Cutting Tool Theory and Machine Tool Component Repair)

College of Lake County, Grays Lake, IL.

Certificate,

G-code programming (13 week course study program)

MAZAK MILL CLASS, Schaumburg, IL.

Certificate, 2007

MAZA-CAM programming for Vertical and or Horizontal mill.

MAZAK Machine Installation Certificate, Florence, Kentucky. net

Certificate, 2007

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