Vignesh Muthukumar

*** ******, **********, *** **** 13905

Home Phone: 607-***-**** Email: ac0w5j@r.postjobfree.com IND U S T R IAL A N D S Y S T E MS ENGI NEER

Experienced Professional looking for a position in the Quality Sector Industrial Engineering graduate with experience as a Quality Engineer for a major automobile parts manufacturer. Possess the analytical abilities and technical skills necessary for engineering innovative designs and applications. Solid understanding of Lean and Six Sigma Tools and methodology, DMAIC, PPAP, 8D Analysis, Kaizen, Kanban, Process development and improvement, GD&T and APQP.

Knowledge of ISO/TS 16949 standards and procedures. Six Sigma Green Belt certified

EDUCATION

SUNY Binghamton University, NY

M.S. Industrial and Systems Engineering – May 2017

• Relevant Courses: Six Sigma Green Belt, Probability and Statistics, Supply Chain Management, Quality Assurance, Integrated Manufacturing, Systems Engineering, Human Factors and Robotics, Enterprise Systems Engineering

Projects:

• Decision Support System

Created a Decision Support System (DSS) that would enable any manufacturer to keep track of the spare parts and their current inventory level

Created the database for spare parts based on the historical data using MySQL Database - Software and programmed the JAVA software in the way to fetch the results from MySQL, to display it in the UI

• Assessment of Responsiveness of Reconfigurable Manufacturing Systems (RMS) Analyzed the responsiveness of RMA at different demands by running a simulation using ARENA at various scenarios and could identify process flow required for certain demands

• Computing Car Performance using Fuzzy Inference System Designed a Mamdani Style Fuzzy Inference System to predict car performance using car mileage and vehicle emission

Vellore Institute of Technology, India

B.Tech. Mechanical Engineering – May 2013

EXPERIENCE

Mando Automotive India Limited, India

Power Steering and Brake Manufacturer for Hyundai, Nissan, Ford, General Motors Supplier Quality Engineer, 12/2013 to 07/2015

Monitor 24 suppliers domestically and inclusive of South Korea. Responsible for identifying and developing 7 suppliers that have increased production and sales. Assess current quality concerns at the supplier location, identify root cause of problems and delays, and expedite corrective action Key Contributions:

• Developed and implemented quality securing plan for underperforming suppliers which enabled

‘Zero-defect’ achievement award from Hyundai Motors

• Analyzed and applied quality improvement program and achieved monthly supplier PPM target for 8 consecutive months

• Create Checklist and conduct/assist Audits in accordance to ISO/TS 16949 policies and procedures

• Audit supplier Process and Documentation (PFMEA, Control Plan, Part Inspection Standard, Work Instructions)

• Assisted suppliers in developing statistical process control (SPC) methods for inspection, testing and evaluation

• Conduct Supplier Evaluation Audits to determine if supplier facility is capable of meeting product technical, manufacturing and quality requirements

• Responsible for 4M change control and Customer / Internal Initiated Engineering Change Notices

(ECN) development and implementation at supplier sites. Hyundai Motors India Ltd., India

Multinational Automotive Manufacturer

Engineering Intern, 04/2013 to 05/2013

Key Contributions:

• Improved the design of tools and Poka-yoke system in transmission shop

• Analyzed Car Assembly department and collected a list of failure data that could possibly stop the production and performed a FMEA study and reduced risk factors in production failure

• Observed the manufacturing and assembly techniques at Hyundai and studied the key issues Brakes India Pvt. Ltd., India

Brake Component Manufacturer

Engineering Intern, 05/2012 to 06/2012

Key Contributions:

• Performed a Root Cause Analysis and made a report for tools/systems that led to bottlenecks

• Reduced worker fatigue with new ergonomically suited Jig/Fixture design

• Observed and analyzed the tools and system that reduce the effective utilization of workers

• Worked with product development team and made modifications in the existing components design (DFMA)

TECHNOLOGY SUMMARY

Solidworks, AutoCAD, Tableau, R language, MS Visio, Minitab, MS Office VOLUNTEERING

BHUMI – Non-profit organization promoting education, health in rural areas and supporting animal welfare causes

• Visited rural areas and conducted education camps for middle school children

• Organized and assisted in blood donation camps throughout South India

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