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Plant Professional Experience

Location:
Constanța, CT, Romania
Posted:
May 27, 2017

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Resume:

Serban Constantin

Constanta, Romania ******

+407******** (mobile)

ac0il4@r.postjobfree.com • ac0il4@r.postjobfree.com

https://ro.linkedin.com/in/serban-constantin-362a6571

Chemical/Process Operations Engineer

Oil & Gas/Petrochemical Industries

Over 30 years of experience as a chemical engineer and onshore/offshore operations trainer in the oil & gas and petrochemical industries. Strong track record of successfully coordinating and supervising pre-commissioning, commissioning, and startup strategies, plans, and procedures that achieve fully operational, fully functional, reliable facilities that are safe, cost efficient, and in compliance with codes and other requirements. Recognized leader in facilitating teams that effectively support operational activities. Effective operations trainer skilled in leading classroom and on-the-job/in-field training programs that aid Field/CR personnel in advancing job performance, thereby improving overall plant operations.

Areas of Strength and Expertise

Pre-Commissioning Activities

Commissioning Activities

Startup Procedures

Process Operations

On-the-Job Training Programs

Employee Training/Development

Cost/Waste Reduction

Field/Panel Instrumentation

DCS Analysis

Plant Revision/Overhaul

Equipment Reinstatement

Technological Testing

Professional Experience

Saudi Aramco, Saudi Arabia 2014 to 2016

Operations Trainer

Manage team of process students and technician operators. Conduct classroom lectures, provide assessments, and lead in-field training programs.

Key Accomplishments:

Successfully develop and maintain all training programs, course materials (theoretical and practical), procedures, and assessments for the following courses: Process Operations: Refinery and Petrochemical (Distillation/Fractionation, Reactor/Catalytic, Cryogenic, Hydro Treating, GOSP, etc.), Gas Plant, Utilities, and DCS.

Netco-Dietsman, WRPC-FCC Plant, Nigeria 2006 to 2013

Technical Backup, Startup/Normal Operation

Supervised all technological aspects of startup operations after TAM and enhanced normal operation. Oversaw on-the-job training of local personnel.

Key Accomplishments:

Streamlined plant operations and effectively reduced waste/losses by improving feed/chemicals consumption and main operating parameters.

ABB-Lummus-Snamprogetti Polyethylene Plant, Brazil 2005 to 2006

Technical Backup, Process Supervisor

Oversaw commissioning, startup, and normal running operation for 540,000 t/y PE Unipol plant with two production lines consisting of ethylene and comonomer purification (dryers, de-oxo, etc.), hydrogen, compressors, catalyst (slurry and dry) facilities (drums, metering pumps, etc.), Unipol reactor with cycle gas compressor, and resin degassing & pelletising. Worked with DCS-ABB. Oversaw on-the-job training of local personnel.

Key Accomplishments:

Improved plant operations and ensured employee success through effective training programs.

SAIPEM, Sabratha Platform, Libya 2004 to 2005

Technical Backup, Commissioning

Oversaw commissioning activities for this platform consisting of production wellhead system (gas), gas/condensate scrubbers, gas dehydration (TEG) and TEG regeneration skids, pig launchers/receivers, production and test manifolds, and chemical injection (methanol, MEG, antifoam, corrosion inhibitor for gas & condensate, antibiofouling); utilities included dual fuel GT (Siemens turbine, Alstom generator), EDG, Ingersoll-Rand IA compressors and air dryer package, inert gas skid, and fresh water maker. Worked with DCS-ABB.

Professional Experience Continued

Key Accomplishments:Ensured platform was completely prepared for startup and normal operations by strictly adhering to all commissioning procedures.

SAIPEM, Okpoho Wellhead Platform, Nigeria 2004

Process Supervisor

Oversaw pre-commissioning, commissioning, and startup activities for Wellhead Platform (oil) after drilling had been completed; platform consisted of production wellhead system, chemical injection, manifold and multiphase meter, test separator, and EDG. Worked with Siemens DCS. Oversaw on-the-job training of local technicians.

Key Accomplishments:

Ensured platform was completely prepared for startup and normal operations by strictly adhering to all commissioning procedures.

Improved plant operations and ensured employee success through effective training programs.

GTMH Belma Gas Compression Plant, Nigeria 2003

Plant Supervisor

Oversaw platform operations and on-the-job training for local personnel, specializing in process and control of this gas compression plant; AG platform consisted of LP/HP scrubbers, LP booster compressor (Ariel compressor and Waukesha gas engine), gas injection compressor (Demag-Delaval centrifugal compressor driven by Solar Mars T-100 gas turbine), TEG dehydration, fuel gas, IA, power generation system (gas engine-driven generators and EDG), and UPS. Worked with DCS system that included ESD/OSD and fire and gas (Foxboro & Yokogawa).

Key Accomplishments:

Gained maximum plant uptime and provided maximum operating exposure to technicians by consistently ensuring that company standards and safety procedures were followed.

Snamprogetti NGL 4 Plant, Dukhan, Qatar 2002 to 2003

Control Room Operator

Served as pre-commissioning, commissioning, startup, and normal operation Field/Control Room Operator. Worked with acid gas removal unit (AGRU), hot oil (furnace), flare system, ethane recovery, acid gas compression, reinjection gas booster compressors, Honeywell DCS (ESD+F&G systems, etc.), Novo Pignone turbine/compressors, Alstom turbine/compressors, and Mitsubishi compressors.

Key Accomplishments:

Effectively managed and oversaw construction handover, pre-commissioning, commissioning, and startup activities, including punch list, pressure tests, and final reinstatement of process and utilities.

Dresser Rand Compression Services UK, Nigeria 2001

Obigbo Node AGG (Associated Gas Gathering Project)

Plant Control Coordinator during Commissioning Phase

Served as client on-site representative during plant build and operational handover to the following systems: reciprocating compressors, Dresser Rand compressors, and solar turbines with DCS-type Fisher Rosemount controls. Work included pressure tests, punch lists, and final reinstatement of gas & diesel generators, dehydration unit, and fuel gas system.

Key Accomplishments:

Successfully coordinated pre-commissioning, commissioning, and startup activities for the Obigbo, Agbada, and Imo River gas plants.

Petromidia Low-Pressure Polyethylene and Polypropylene Plant, Constanta 1999 to 2001

Plant Supervisor

Coordinated and supervised technical operations of plant systems. Actively participated in plant revision and overhaul processes.

Key Accomplishments:

Minimized energy and materials consumption by ensuring proper functioning of plant systems.

AMEC King Wilkinson Refinery and Petrochemical Works,Polypropylene Plant, Nigeria 1997 to 1999

Panel Operator

Oversaw plant startup and normal operations. Trained local personnel in process operations and field and panel instrumentation.

Key Accomplishments:

Successfully ensured compliance with specified technical parameters within this polypropylene plant built under El Paso license and designed by Technimont Italy.

Professional Experience Continued

Petromidia Low-Pressure Polyethylene and Polypropylene Plant, Constanta 1983 to 1997

Supervisor • 1992 to 1997

Coordinated and supervised technical operations of plant systems. Actively participated in plant revision and overhaul processes.

Key Accomplishments:

Minimized energy and materials consumption by ensuring proper functioning of plant systems.

Chief Operator • 1987 to 1992

Supervised mounting works for finishing process, overseeing all technological testing.

Key Accomplishments:

Obtained various kinds of polyethylene and polypropylene and effectively managed their control and distribution.

Contributed key information in noting the influence of feed impurities on the qualities of the finished products and also on the specific consumptions of chemicals.

Panel Operator • 1983 to 1987

Coordinated follow-up process for plant’s mounting works; plant was Mitsui-licensed and had equipment and instrumentation supplied in accordance with licenser’s prescription.

Key Accomplishments:

Successfully managed preparations for installing equipment and pipes washing, including sealing testing and technological testing.

Education and Training

Master of Science, Petrochemistry, Polytechnic Institute of Bucharest

Faculty of Chemical Technology, 1983

Polypropylene Plant Operation, Teleajen Petrochemical Works, 1984

Polypropylene Plant Operation, Pitesti Petrochemical Works, 1987

LNG Upgrade Course, PPS Project Specialists Ltd., 2002

Train the Trainer Certified Training Course, Phases 1 & 2, Saudi Aramco, 2014–2015

Personal Details

Birth Date: 09.12.1958

Nationality: Romanian

Civil Status: Married w/one child

Languages: English, French



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