Todd Hixenbaugh CSCP
Dublin, Ohio 43016
ac0i51@r.postjobfree.com
EDUCATION THE UNIVERSITY OF TOLEDO, Toledo, OH
Bachelor of Science in Business Administration May 2005
Supply Chain Management
APICS (The Association for Operations Management) professionally certified in supply chain management (CSCP)
WORK
EXPERIENCE US YACHIYO Marion, Ohio
Production Support Manager, October 2016-Present
Directs the work of Purchasing, Production Planning, New Model and Material Services; including training, performance management, discipline and coaching, PTO approval and tracking.
Plan and schedule workflow for each department and operation according to business plan.
Confer with Department Supervisors to determine status of assigned projects.
Plan efficient use of materials, equipment, and associates to meet production goals.
Review production costs and product quality, and modify production and inventory control programs to maintain and enhance profitable operation.
Expedite operations that delay schedules and alters schedules to accommodate unforeseen conditions.
Complete quotations for all service parts, child parts and prototypes as required; coordinates related activities.
Ensure timely delivery of goods and services.
Develop Business Plans and Budgets; reports progress via Management Review.
Identify opportunities and leads Cost-down activities.
Customer “window” for delivery; manage customer and supplier relations to ensure all customer requirements are met.
Production Support Assistant Manager, October 2014-October 2016
Lead, train and coach over 30 direct reports in the area of mass production purchasing, new model purchasing, MRO purchasing, shipping, receiving and material supply
Perform root cause analysis and countermeasure activity for problems incurred in shipping, receiving and production line supply departments
Interview and approve new associate hires
Perform annual fiscal year current situation business analysis
Prepare budget and business plan for department
Track and present business plan vs. actual results in monthly management review reports
Prepare monthly supplier performance evaluations and share with suppliers
Perform quality assurance visits as necessary
Responsible for maintaining work instructions and training records according to ISO/TS:16949 Standards
Lead the install of $1.3M automated guided vehicle system for WIP supply and finished goods transport to warehouse
Lead warehouse layout redesign and implement pallet flow system resulting in 65% increase in parts storage capacity
Establish inventory targets and monitor mass production buyer plan vs. actual inventory levels
Lead new product launch from prototype to mass production
Establish supply chain for new suppliers and parts for mass production
Lead associates in continuous improvement activity
Quote new model, prototype, service, and exception orders
Responsible for all billing and accounts receivable for above orders
Track and bill suppliers for expenses incurred for inaccurate billings, shipments, quality issues
Review production schedule and make suggestions for changeover reduction
Production Support Coordinator, February 2011 – October 2014
Purchase new model trial event and prototype parts for automotive customers
Act as Liaison between internal departments, customers, and suppliers
Maintain effective customer, vendor and peer relationships
Process new model and prototype purchase orders, invoices, and freight bills
Negotiate cost and delivery from global suppliers
Develop quotations for prototype parts and materials
Assist mass production purchasing with build out activities and new model to mass production pass down activity
Investigate and analyze the impact of logistics cost and lead cost down initiatives
Support design and procurement of returnable containers, dunnage and racks for incoming raw materials and finished goods
Support customer trial build evaluations, analyze packaging and parts related issues and provide appropriate countermeasures.
Communicate process requirements and part quality standards to customers.
Lead prototype build events and quality review before shipment
International Material Data System (IMDS) client manager
Bill of material maintenance and creation from customer submitted technical drawings
Oversee one MRO purchasing associate
Interview and assist in hiring process of new associates
MAGNA DECOMA INTERNATIONAL-TEAM SYSTEMS, Toledo, Ohio
Project Engineer, January 2010 – February, 2011
Oversee design, sourcing and production of returnable containers, dunnage and racks for incoming raw materials, work-in-process parts and finished goods.
Manage packaging for General Motors, Chrysler, Mazda and Whirlpool accounts.
Maintain effective customer and supplier relationships.
Generate Production Part Approval Process (PPAP) documents related to packaging prior to customer mass production start-up.
Support customer trial build evaluations, analyze packaging related issues and provide appropriate countermeasures.
Coordinate meetings and lead packaging strategy negotiations with inter-plant departments, customers and packaging suppliers.
Communicate process requirements and part quality standards to customers.
Investigate and analyze the impact of packaging costs to the supply chain and part piece price.
Develop quotations for potential new business scenarios.
Analyze and understand automotive blueprints.
Act as auditor and committee member for 5S system of plant standardization and organization.
HONDA OF AMERICA MFG., INC., Marysville, Ohio
New Model Packaging Project Manager, May 2006 – November 2009
Oversaw design, sourcing and production of returnable dunnage, containers and racks for new model vehicle projects.
Managed supply base of 20 original equipment manufacturers.
Coordinated meetings and led packaging strategy negotiations with inter-plant departments, original equipment manufacturers and packaging vendors.
Evaluated trial event and pre-production shipments for packaging effectiveness and quality defects related to packaging. Designed and implemented necessary countermeasures.
Performed detail analysis studies of packaging’s impact to total supply chain cost.
Provided project update summaries with GAP analyses and countermeasure options to project lead.
Conducted presentations to management to show the status of packaging development as part of the overall new model development process.
Negotiated cost with packaging vendors in competitive bidding process.
Processed quotations and issued purchase orders totaling approximately $2.5 million per project.
Evaluated packaging supplier performance and implemented improvement items.
Analyzed automotive part and packaging blueprints using Catia software.
LIVERNOIS VEHICLE DEVELOPMENT, Dearborn Heights, Michigan
Material Coordinator, August 2005 – April 2006
Provided material coordination and support for Ford Motor Company crash test vehicles.
Managed fabrication, test builds, shipping, and hazardous material shipping and receiving
Ensured on time delivery of test kits and crash vehicles to crash and safety research facility.
Worked closely with original equipment suppliers to maintain inventory of most current test materials.
Administered quality control audit of shipping and receiving practices.