Suneel,Jinnala

**** ****** ** *** *** Blue ash, OH-45236

Email: ac0ghm@r.postjobfree.com, Phone: +1-817-***-****

EXPERTISE:

* ***** ** ********** ** mechanical Process/Product design.

Experience with Failure Mode and Effect Analysis (FMEA) and Design for Manufacturing and

Assembly (DFMA), Advanced Product Quality Planning (APQP), Root cause analysis tools.

Six Sigma Green Belt certified. Currently working on Six Sigma Black belt certification

Proficient in GD&T, ASME Y14.5 m and ISO standards.

Implemented CAPA (Corrective Action and Preventive Action) for Continuous Improvement of processes.

Initiated supplier corrective actions; PPAP; Cost of Poor Quality (COPQ) and supplier ranking efforts.

Experienced in developing product design solutions in compliance with regulatory requirements.

Strong analytical, mathematical, and statistical problem solving skills.

Excellent communication skills and a recognized team player and strong project leadership

Self-starter and comfortable in high intensity and challenging work environment

EDUCATION:

University of Texas at Arlington, M.S, Aerospace Engineering Dec 2009

JNT University, Hyderabad, India B.Tech., Mechanical Engineering April 2006

WORK EXPERIENCE:

Procter &Gamble, Cincinnati, OH (Client)

Mechanical Engineer August 2013– Present

Experience in Assembly line-Automation, System Integration, Machine design, Manufacturing Operations, Procurement support, Prototype development, Project Management.

Working on Design changes for existing equipment like Roll Harvesting, Oven, Dryer, Winder, GenIV packaging, Structural Frames, Pattern Rolls, Die Cutters, Pneumatic Systems, Wire Ways, Cable Trays and Glue Applicator Systems

Collaborate with cross functional teams from concept through project completion; coordinating fabricators and suppliers.

Product Lifecycle Management (PLM) using Teamcenter.

Provide technical input to spares enquiries and orders to ensure that the correct components to the latest design are used and to ensure quality control.

Analyze results and resolve discrepancies using 7 step and fault tree analysis procedures

Coordination of inter disciplinary activities, project expedition, project scheduling, progress reporting, cost savings, process automation.

Supervise cross functional projects involving manufacturing, design and value engineering groups to facilitate ease of manufacture.

Caterpillar, Inc Peoria, IL(Client)

Product Engineer July 2012– July 2013

Responsible for driving the design of valve train components of large mining equipment and off-highway machines

Analyze, define and recommend improvements to impact business performance ensuring workable solutions, control plans, and measurable results.

Developing and implementing advanced automotive design methodologies and strategies.

Performed responsibilities of research and improving component design to achieve lighter weight designs and optimized solutions.

Collaborated with multidisciplinary team to meet APQP requirements by using quality tools such as FMEA, PPAP, SPC, MSA, GR&R, Root Cause Analysis, Cause-and-effect diagrams.

Initiated supplier corrective actions; Cost of Poor Quality (COPQ) and supplier ranking efforts

Implemented CAPA (Corrective Action and Preventive Action) for Continuous Improvement of processes

Ensure that the design parts and systems conform to cost specifications and budgeted quality product.

Collaborate with senior management relative to complex business and productivity issues, functioning as subject matter expert using Lean Six Sigma methodology.

Procter &Gamble, Cincinnati, OH (Client)

Mechanical Design Engineer March 2010– June2012

Product Lifecycle Management (PLM) using Teamcenter.

Provide technical input to spares enquiries and orders to ensure that the correct components to the latest design are used and to ensure quality control.

Develop product design solutions compliant with industry and regulatory standards (UL/ANSI).

Analyze results and resolve discrepancies using 7 step and fault tree analysis procedures

Coordination of inter disciplinary activities, project expedition, project scheduling, progress reporting, & controlling

Assisting senior design engineers in preparing proposals for future design developments.

Supervise cross functional projects involving manufacturing, design and value engineering groups to facilitate ease of manufacture.

Aerodynamic research Centre, University of Texas at Arlington, TX

Research Associate Feb 2008 – Dec 2009

Developed 3D models of Pulse Detonation Engine (PDE) test setup assembly using Pro/E and performed Numerical analysis on PDE inlet design for checking the model integrity.

Involved in assembling the thrust stand for PDE

Developed a computer simulation for filling process in PDE in FLUENT and test apparatus to experimentally validate design and optimize the inlet system.

Utilized technical knowledge and high-level understanding of mechanical engineering in grading coursework, from upper division undergraduate students

Fabtran Design and Engineering Ltd, Visakhapatnam, India

Design Engineer March 2006– Dec 2007

Specialized in design of boilers, pressure vessel assembly, higher and lower diameter ducts with expansion joints, Sheet metal transition pieces using 3D CAD tools and writing Bill of Materials.

Experience with fabrication of pressure vessels.

CAD drafting and Design Development.

Understanding isometric drawings and implementing necessary revisions.

Reading blueprints.

Also responsible for monitoring day to day functions, supervising and guiding project team.

Provide technical support to other disciplines by helping to resolve design or quality issues.

RESEARCH PROJECTS

Master’s Thesis in the field of Computational fluid dynamics

Thesis titled “Transient flow analysis of filling in Pulse Detonation Engine”.

GRADUATE PROJECTS:

Undertook design project in the field of Air breathing propulsion as part of graduate course work. Project emphasized mixed turbofan cycle design for given ground design parameters.

Pro E wildfire 3.0

Modeled a cylinder cover with fins for an engine, Car wheel rim and tire.

Solid modeling of a pedestal bearing assembly.

Modeling of components like crank, gear, steering wheel, flange by effective use of design features like extrude, revolve, sweep, blend, rounds, holes, chamfers and drafts.

Pro/Mechanica

Idealization of the mounting bracket component

Assigning material properties, loads, constrains.

Optimization of the bracket – Reduce the total mass of the bracket component.

Mechanical and Thermal combined analysis for a bracket component.

CFD projects (Fluent 6.3.26 & Gambit 2.4)

Performed unsteady exhaust manifold calculations using fluent.

Predicted nucleate boiling for vertical flow in a pipe with heated wall in 2D using UDF.

Modeled heat transfer for turbulent flow over heated flat plate in 2D and improved results by increasing the meshing using boundary layers and sizing functions.

Performed flow analysis for a diffuser and nozzle in 3D and verified the separation and boundary layers.

Modeled Turbulent flow inside a 3D pipe using fluent.

Modeled flow through an Orifice in 2D using fluent and 2D Laminar Flow between two cylinders.

Applied parallel processing concepts like partition of meshes, load balancing to solve problems having more number of nodes.

UNDERGRADUATE PROJECTS:

“Design of pressure hull for underwater weapon application” in Naval Science and Technological Laboratory(NSTL). Designed light weight pressure hull for a torpedo made of steel, aluminum and composites using ANSYS and Catia

TECHNICAL SKILLS:

Drafting: AutoCAD, Autodesk Inventor, Pro/E, Solidworks, Catia, SolidEdge,Rhino

Finite Element Analysis: ABAQUS, ANSYS

CFD packages: Fluent, Gambit, ICEM

Mathematical analysis: MATLAB

Programming Languages: C, FORTRAN,JAVA

Operating Systems: DOS, Windows 95/98/NT/2000,vista

Productivity/PC/MAC Applications: MS Office, PageMaker, Lab View, Minitab

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